In the fast-evolving world of coffee production, efficiency and innovation are key to staying ahead. At AFPAK, we specialize in delivering top-tier solutions for coffee capsule filling packaging machines that empower businesses to scale up seamlessly. One of our latest success stories comes from Algeria, where our high-speed HB410 coffee capsule filling packaging machine has been successfully implemented, producing up to 200 capsules per minute. This case study highlights how our cutting-edge technology is transforming a traditional coffee roaster into a modern capsule producer, boosting productivity and reducing costs.
Client Background and Collaboration Journey
Our client is a well-established coffee roasting company in Algeria with a rich history spanning several decades. Known for their premium roasted beans and blends, they have built a loyal customer base across North Africa. However, as consumer demand shifted toward convenient single-serve options, they decided to venture into coffee capsule production for the first time. This marked a significant expansion for them, requiring not just machinery but comprehensive support to ensure a smooth transition.
The collaboration began about six months ago when the client reached out to us at www.afpakmachine.com. Through detailed discussions via video calls, emails, and virtual tours of our facilities, we delved into their specific needs. They were evaluating multiple suppliers, but what set AFPAK apart was our proven track record. We showcased numerous successful case studies from clients worldwide, demonstrating how our coffee capsule filling packaging machines have helped similar businesses achieve high-volume production with minimal downtime.
Beyond the machine itself, we provided holistic guidance. We assisted in selecting compatible packaging materials, such as aluminum and plastic foils, ensuring they met food-grade standards and were cost-effective for their market. We also helped design their new factory layout to optimize workflow, integrating the coffee capsule filling packaging machine with existing roasting equipment. Additionally, we recommended auxiliary tools like vacuum feeders and inline weight checkers to enhance efficiency. This end-to-end support built trust, and after careful consideration, they chose AFPAK as their partner. The result? A tailored solution that aligned perfectly with their vision for scalable, high-quality coffee capsule production.
Why the HB410 Coffee Capsule Filling Packaging Machine?
The client opted for our HB410 model, a powerhouse in the realm of coffee capsule filling packaging machines, capable of producing 160-200 capsules per minute. This speed was a game-changer for them, perfectly matching their projected growth over the next five years. After meticulous calculations, they determined that 200 capsules per minute would significantly boost their output, allowing them to meet rising market demands without overextending resources. In an industry where time is money, this efficiency translates to faster turnaround times and higher profitability.
One major appeal was the machine's low operational requirements. The HB410 coffee capsule filling packaging machine needs only 1-2 operators to run effectively, even at full capacity. Compared to other systems that demand larger teams, this setup drastically cuts labor costs while maintaining consistent quality. The client noted that under similar efficiency levels, choosing the HB410 would save them substantial operational expenses, freeing up budget for marketing and expansion.
Delivery speed was another critical factor. AFPAK delivered the entire system in just three months – the fastest turnaround time globally for such advanced coffee capsule filling packaging machines. This quick deployment minimized delays, allowing the client to start production sooner than anticipated.
Installation and training were equally impressive. We dispatched just one technician to their site in Algeria, who handled the setup and debugging in a single week. Starting from zero knowledge, the client's team quickly mastered the machine's operation and maintenance through hands-on training and detailed manuals. This user-friendly approach ensured minimal disruption and empowered them to handle routine tasks independently. Overall, the HB410 stood out as the ideal choice for large-scale production, combining speed, cost savings, and ease of use in one robust package.
Key Features, Functions, and Specifications of the HB410
The HB410 coffee capsule filling packaging machine is designed specifically for Nespresso-compatible capsules, integrating filling, sealing, and packaging in a seamless process. Built with precision engineering, it incorporates advanced features to ensure every capsule is filled accurately, sealed perfectly, and packaged efficiently. For more details, visit our product page at www.afpakmachine.com/hb410-nespresso-capsule-filling-sealing-packaging-machine.
Core Functions:
- Vertical Empty Capsules Dropping: The machine suits aluminum Nespresso capsules and can store over 1000 capsules in vertical tunnels, saving labor and time by automating the drop process.
- High-Accuracy Filling System: Equipped with Schneider servo motors controlling individual augers, it fills 5-20 grams of coffee adjustable per capsule. A vacuum coffee feeder automatically supplies ground coffee from a storage tank, with nitrogen flushing during filling to preserve freshness. All coffee-contact parts are made from food-grade SUS 304 stainless steel. Hopper volume is 10-15 kilos.
- Coffee Tamping and Capsule Edge Cleaning: This crucial step uses strong vacuum pressure to remove residue from capsule edges, ensuring a clean seal and firmer coffee for better brewing. Residue is collected in easy-to-clean bottles.
- Roll Film Cut and Sealing Station: Compatible with aluminum, plastic, or paper materials, it cuts and seals lids precisely. The design allows easy roll loading.
- Final Sealing System: Driven by the main motor for safety, it uses rapid sealing technology with adjustable temperatures from 0-400°C. Japan-made heat-insulating materials protect components, and heaters/thermocouples are easy to replace.
- User-Friendly Human-Machine Interface: Features a touchscreen for easy operation in English (or other languages). It displays operation status, counts produced capsules, and can run 24/7 with fault alerts.
- Smart Running and Sensors: Intelligent systems detect no capsules (preventing filling/sealing), no lids (stopping the machine), or continuous cup shortages (alarming and stopping). This aligns with Industry 4.0 standards.
- Control and Electrical Box: Uses premium components from Schneider and Omron for accuracy. Includes a high-tech micro-computer controller for fault diagnosis and remote control capabilities.
- Packaging Integration (B10 Box Packaging Machine): Automatically connects to the filling machine via conveyor. It opens empty boxes vertically, places 10x1 Nespresso capsules into boxes, applies hot melt glue, and delivers to the output. Production speed: 8-20 boxes/min.
Technical Specifications:
| Parameter | Details |
|---|---|
| Machine Speed | 180-200 capsules/min |
| Power Source | 3 phases, 220V/60Hz |
| Power | 3.5 kW |
| Air Pressure | 0.6-0.8 MPa |
| Air Consumption | 950 L/min |
| Nitrogen Consumption | 350 L/min |
| Working Temperature | 5-35°C |
| Humidity | ≤85% |
| Machine Size | L4000 x W6000 x H2150 mm |
| Weight | 2000 kg |
Optional add-ons include inline weight checkers and remote controllers, enhancing precision and monitoring.
This coffee pods filling packaging machine flushes nitrogen at 8-10 stations to extend coffee shelf life. Standard functions also include automatic detection of capsule placement, servo-driven filling with nitrogen inflation, auto sealing, rejection of poorly sealed capsules, and output to conveyor.
This coffee capsule filling packaging machine is engineered for reliability, with electrical parts like Omron PLCs, Yaskawa servo motors, and SMC pneumatic cylinders ensuring smooth performance. Pneumatic components from brands like Airtac and E-RUFA add to its durability.
One Week Work Record in Algeria
The work schedule of our engineer, Mr. Deng, after arrival is approximately as follows:
- Day 1: Arrived at the local airport in Algeria at 3 PM in the afternoon, successfully met with the client, then immediately proceeded to the equipment location without delay to assess the equipment's condition after long-distance transportation, as well as the client's on-site configuration.
Customer pick up AFPAK technician Deng in Algeria Airport - Day 2: Worked together with the client's technicians to fully unpack the wooden crates, position the equipment in place, and begin connecting the various devices.
AFPAK tech Mr.Deng work with Algeria technician - Day 3: Inspected the status of each component of the equipment and started powering it on, systematically troubleshooting each function one by one.
- Day 4: Continued to complete the checks and debugging of all functions.
AFPAK tech Mr.Deng work with Algeria technician 2 - Day 5: Began full machine operation.
- Day 6: Continued operations, started teaching the client how to use and maintain the equipment, and addressed some detailed issues.
- Day 7: The client independently operated the equipment and conducted the acceptance inspection; in the evening, the engineer boarded the flight back to Shanghai.
About AFPAK
AFPAK is a leading manufacturer of coffee capsule filling packaging machines, based in Shanghai, China. With a focus on innovation and customer satisfaction, we have been creating maximum value through our core manufacturing capabilities for over a decade. Our team includes expert mechanical designers, software engineers, and production specialists who ensure every machine meets the highest standards. We own coffee and food packaging factories, using our own equipment to refine designs based on real-world operations.
What sets us apart? Our commitment to intelligent, humanized designs; precise machining; thorough testing; and exceptional after-sales service, including 2-year global warranties and lifelong maintenance. We've earned hundreds of praises from clients worldwide for our timely shipments, professional support, and reliable products. Whether you're starting small or scaling large, AFPAK's coffee capsule filling packaging machines are built to grow with you. Explore more at www.afpakmachine.com.
In conclusion, this Algerian success story underscores how the HB410 coffee capsule filling packaging machine is empowering businesses to enter the coffee pods market with confidence. If you're looking to enhance your production line, contact us today – we're here to turn your vision into reality.