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Automated Testing Systems

Yantai Dreaming Instrument Equipment Co., Ltd. independently developed fully automatic universal material testing system can achieve fully automated material testing process, including sample gripping, dimensional measurement, material testing, waste sample collection, test report generation, etc.,

the system is compatible with INSTRON, ZWICK, SHIMADZU and other brands of universal material testing machine, the main body of the three-axis servo system or six-axis robot design.

Compact structure, small footprint, can ensure large volume and high precision repeatability test, the number of sample storage can be expanded to 300

Suitable for rigid plastics, elastomers, film, foam, metal sheet, wire and other materials for tensile, tearing, bending and compression and other materials to carry out the full automation of the test process.

It has the advantages of high safety, excellent ergonomics, reduced operating costs, improved accuracy of test results, elimination of human error and intelligent analysis of data.

Fully automatic universal material testing system

The Automated testing system can realize fully automated material testing process, including sample gripping, dimensional measurement, material testing, waste sample collection, test report generation, intelligent analysis of experimental data, etc. 
This system is compatible with INSTRON/ZWICK/SHIMADAZU and other high-end brands of universal material testing machines, and the host computer adopts three-axis servo system or six-axis robot design, which has a compact structure, a small footprint, and ensures High-volume and high-precision repeatability of the test, the number of sample storage can be expanded to 300, suitable for rigid plastics, elastomers, film, foam, metal sheet, wire and other materials for tensile, tearing, bending and compression and other test process of full automation. 
It has the advantages of high safety, improved ergonomics, reduced operating costs, improved accuracy of test results, elimination of human error, intelligent analysis of test results, etc.
Fully automated testing system
  • safety protection
    The product is equipped with safety interlocks, emergency stop button, safety guards, so that the operator away from the test area, to avoid mechanical injury.
    Material diversity
    The system is compatible with the performance testing of different materials with force values ranging from 5 to 1000 KN.
    Large sample capacity
    The machine includes an automatic feeding device, the total sample volume can be expanded to 300, and provides a variety of sample storage formats such as vertical, horizontal, and drawer.
  • Specimen weight
    Compatible with specimens weighing up to 15kg.
    Packet code
    The system supports custom grouping function, and supports QR code labelling specimen identification function option.
    Unattended
    Fully automated, 24-hour unattended testing capability
  • Specimen automatic rejection function
    According to the results of specimen size measurement, hardness test, etc., the specimen that is not within the required range can be automatically rejected to improve the testing efficiency.
    Customised test result reports
    We can customise the test result report according to the actual needs of customers, reducing the time wasted on manual editing.
    Strong brand compatibility
    The self-developed Robotic Universal software is compatible with Instron, Zwick, Shimadzu and other brands.
  • International Standard
    Equipment capacity meets the requirements of international standards, and at the same time meets the requirements of ISO, JIS, ASTM, DIN and other standards.
Yantai Dreaming Factory Solution

Automated Testing System

Robot Test - R
Robot Test - P
Servo Test - R
Robot Test - R
Robot test - R Autoamted testing system

Fully automated 
6-axis robotic elastomer material testing system

Robot Test-R 6-axis robotic fully automated elastomer material testing system is designed with a 6-axis robot for fully automated elastomer tensile and tear tests (e.g. according to GBT 528, ISO 23529). 
It has the advantages of small footprint, high safety, excellent ergonomics, reduced operating costs, improved accuracy of test results, elimination of human error, and intelligent analysis of data.
1
Industry
Elastomer /Soft Material
2
Type of test
Tensile | Tear | Compression
3
Test range
Lightweight | Large quantities
3
Test standard
GBT 528, GBT 529, GBT 2941, ISO 23529, ISO 37 ISO 34
Robot test -P Autoamted testing system

6-axis robotic fully automated plastic material testing system

The Robot Test-P 6-axis robotic fully automated plastic material testing system is designed with a 6-axis robot for fully automated plastic tensile and flexural testing (e.g. according to ISO 527-2, ISO 178 or ASTM D638). 
It has the advantages of small footprint, high safety, excellent ergonomics, reduced operating costs, improved accuracy of test results, elimination of human error, and intelligent analysis of data.

1
Industry
Plastic
2
Type of test
Stretching | Bending
3
Test range
Lightweight | Large quantities
3
Test standard
ISO 16012, ISO 527, ISO 3167, GBT 9341, GBT 1040
3-axis servo-electric cylinder type fully automatic elastomer material experiment system

3-axis servo-electric cylinder type fully automatic elastomer material experiment system

Servo Test-R 3-axis servo-electric cylinder type fully automatic rubber material test system adopts innovative 3-axis robotic arm design for fully automatic rubber tensile and tear tests (e.g. according to GBT 528, ISO 23529). 
It has the advantages of small footprint, high safety, excellent ergonomics, reduced operating costs, improved accuracy of test results, elimination of human error, and intelligent analysis of data.
1
Industry
Elastomer /Soft Material
2
Type of test
Tensile | Tear | Compression
3
Test range
Lightweight | Large quantities
3
Test standard
GBT 528, GBT 529, GBT 2941, ISO 23529, ISO 37 ISO 34
Fully automated 6-axis robotic fibre material testing system

Fully automated 6-axis robotic fibre material testing system

The Robot Test-F 6-axis robotic fully automated fibre material testing system is designed with a 6-axis robot for fully automated fibre tensile testing (e.g. according to ). 
It has the advantages of small footprint, high safety, excellent ergonomics, reduced operating costs, improved accuracy of test results, elimination of human error and intelligent data analysis.
1
Industry
Fiber
2
Type of test
stretching
3
Test range
Lightweight | Large quantities
3
Test standard
GBT 528, GBT 529, GBT 2941, ISO 23529, ISO 37 ISO 34

Applications of Automated Testing System

Fully automated universal material testing system can realize the full automation of tensile, tearing, bending, compression and other tests, which can provide high safety and high efficiency automated testing for different materials and different sizes.
Soft materials: films, textiles, fibers, high elastomers, etc.
Hard materials: metals, plastics, composites, etc.
Elastomer Tensile Test
Metal Tensile Test
Plastic Tensile Test
Film Tensile Test
Plastic Three-Point Bend Test
Elastomer Tensile Test
Metal Tensile Test
Plastic Tensile Test
Film Tensile Test
Plastic Three-Point Bend Test
Film Tensile Test

Advantages 1: Safety

Product accidents or physical injuries can have a huge impact on a company. 

Automation equipment can minimize repetitive movements of personnel and eliminate human-computer interaction processes, thus fundamentally avoiding the potential for operators to cause physical Shanghai, saving the company valuable time and money.

Ξ The products are equipped with safety interlocks, emergency stop buttons and safety guards, which can realize the emergency braking of the equipment under non-safety conditions.

Ξ Eliminate human-machine interaction. The operator is far away from the test area, which fundamentally avoids physical injury to the operator.

Safe solution Automated testing system
Ergonomics Automated testing machine

Advantages 2: Ergonomics

Eliminates repetitive movements of manual testing and avoids fatigue injuries, such as sample loading, dimensional measurements, removal of broken parts, etc.

02 Satefy protection

03 Safety Lock

04 One button to stop the machine

Advantages 3: reduce costs

1. Reduce training costs

Well-trained operators are essential to ensure the integrity and accuracy of experimental results. When there is a turnover of skilled operators, companies need to spend a lot of money and time to train new operators, and at the same time, production time is also affected by the training of new employees, automatic universal materials testing machine is designed to use the minimum training to obtain the most reliable and accurate test results!

2. Unattended operation can be realized

The total number of samples of the fully automatic universal material testing machine can be expanded to 300, with unattended testing capability at night, the laboratory does not need to add additional shifts to realize 24 hours of gapless work.

Advantages 3: reduce costs

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Cost saving Automated testing machine
reliable results Automated testing machine

Advantages 4: Improve test accuracy and repeatability

Human factors can easily affect data accuracy and repeatability

  • Measurement of sample dimensions
  • Sample attitude when clamped in a tensile tester
  • Operator skills
  • Process errors such as incorrect manual input of dimensions, incorrect manual clamping sequence of samples, etc.

Repeatability and reproducibility studies of the GR&R system have shown that when the test process is fully automated, the influence of human factors on the results is zero.

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