AF-RN1S Smart Rotary Coffee Capsule Filling & Sealing Machine A Flexible Capsule Production Platform for Coffee, Matcha and Customized Powder Products
1-20g Adjustable Filling Range | Up to ±0.1g Filling Accuracy | 50-60 Capsules/min | Around 30-Minute Format Changeover
AF-RN1S is a rotary coffee capsule filling and sealing machine developed for manufacturers who need a compact but capable solution for coffee capsule production.
The machine integrates capsule feeding, powder filling, nitrogen flushing, sealing and finished capsule output into one production system. The latest upgrades focus on the factors that directly affect daily operation: filling consistency, maintenance efficiency, operating noise and production flexibility.
Request RN1S Solution50-60
Capsules/min Production Speed
1-20g
Adjustable Filling Range
±0.1g
Maximum Filling Accuracy
30 min
Format Changeover Time
10 min
Routine Cleaning Time
Built for Multiple Capsule Applications
One Machine, Different Products
Many capsule manufacturers expand their product range over time. A coffee company may start with espresso capsules and later add matcha, tea powder or other customized products.
RN1S is developed as a flexible capsule production platform. By changing the corresponding molds and production components, the machine can adapt to different capsule formats and filling requirements.
Five Major Upgrades of New AF-RN1S
1. Larger Working Space with Production & Maintenance Modes
Machine maintenance is an important part of daily production. The upgraded RN1S introduces a dual working mode design to make operation and service easier.
Production Mode
Optimized for stable daily capsule production.
Maintenance Mode
When cleaning, inspection or component replacement is required, RN1S provides a larger operating space around key components.
- Easier access to internal parts
- Faster component replacement
- More convenient cleaning operation
2. Lower Operating Noise with Sound Reduction Design
Noise control has become increasingly important in modern production environments.
RN1S adopts a dedicated sound reduction structure to reduce machine operating noise.
Up to 20dB Noise Reduction
For machines equipped with capsule sorting and feeding systems, additional sound insulation chambers can be added to further improve the working environment.
- More comfortable operation environment
- Reduced production-area noise
- Better operator experience
3. Faster Cleaning and Easier Daily Maintenance
Powder residue management directly affects production stability. RN1S uses an improved quick-cleaning structure to simplify daily maintenance.
- Easy-access filling components
- Convenient hopper removal
- Simplified cleaning steps
- Reduced production downtime
Routine Cleaning Within Approximately 10 Minutes
4. Upgraded Filling System for Higher Accuracy
The filling system has been improved with upgraded components to provide more stable powder feeding and better dosing consistency.
The servo-controlled auger filling system allows accurate adjustment for different products and capsule formats.
Suitable for products with different density and filling requirements, from lightweight matcha powder to larger-volume coffee capsules.
5. More Sensors, Smarter Production Control
RN1S integrates additional sensors to improve production monitoring and reduce operator errors.
- Capsule presence detection
- No capsule, no fill function
- Production status monitoring
- Abnormal operation detection
- Automatic safety protection
One Machine, Multiple Capsule Applications
RN1S is not limited to one capsule format. With different molds and production components, the machine can be configured for various capsule products and powder applications.
Typical Applications
| Application | Typical Filling Weight |
|---|---|
| Nespresso Compatible Coffee Capsules | 5-6g |
| Matcha Capsules | 1-3g |
| Tea Powder Capsules | 1-3g |
| K-Cup Compatible Capsules | 8-13g |
| Dolce Gusto Compatible Capsules | 7-20g |
| Customized Powder Capsules | Adjustable According to Product Requirements |
Flexible Filling Range from 1g to 20g
Different capsule products require different filling weights. RN1S allows operators to adjust filling parameters according to capsule size, powder density and product requirements.
Fast Capsule Format Changeover
Switch Between Different Products in Around 30 Minutes
For manufacturers producing multiple capsule products, quick changeover is important to maintain production efficiency.
RN1S allows operators to change capsule formats by replacing the corresponding tooling and adjusting related components.
Typical Changeover Process
- Capsule mold replacement
- Filling component adjustment
- Sealing tooling replacement
- Production parameter adjustment
Complete Capsule Production Process
From Empty Capsule to Finished Product
1. Automatic Capsule Feeding
Empty capsules are automatically loaded into the rotary production station.
2. Precision Powder Filling
The servo-controlled auger filling system controls powder dosing according to different product requirements.
3. Tamping and Capsule Edge Cleaning
After filling, the system compresses the powder and cleans the capsule edge to prepare for sealing.
4. Nitrogen Flushing Protection
Nitrogen is introduced into the capsule area before sealing to reduce oxygen exposure and help maintain product freshness.
Nitrogen Consumption: 5 Nm³/h
5. Film Cutting and Sealing
The roll film system automatically completes film feeding, cutting and heat sealing.
6. Finished Capsule Output
Finished capsules are transferred automatically through the output conveyor.
Why Choose AF-RN1S?
Built for Stable Production, Easy Operation and Faster Return on Investment
Choosing a capsule filling machine is not only about production speed or machine functions. For daily production, manufacturers care more about stability, maintenance, operation experience and long-term production value.
AF-RN1S has been continuously upgraded based on feedback from real machine users around the world. Every improvement focuses on making the machine more stable, easier to use and more suitable for long-term production.
1. Stable Performance for Long-Term Production
Production stability is one of the most important factors when choosing a capsule filling machine.
RN1S focuses on mechanical reliability through optimized structure design, carefully selected components and continuous improvements based on real production feedback.
- Optimized mechanical structure
- Reliable transmission system
- Stable filling and sealing performance
- Continuous upgrades based on customer feedback
With many RN1S machines operating in different markets, AFPAK continues collecting user feedback and improving the machine design to achieve more stable daily production.
2. Easier Cleaning and Maintenance
Maintenance efficiency directly affects production availability.
RN1S is designed to reduce unnecessary maintenance steps and make daily cleaning easier.
- Larger maintenance working space
- Easy access to key components
- Simplified cleaning process
- Quick replacement of wearing parts
Routine cleaning can be completed within approximately 10 minutes, helping operators reduce downtime between production batches.
3. Human-Centered Operation Experience
A good machine should not require operators to spend a long time learning complicated procedures.
RN1S combines optimized mechanical design with AFPAK’s user-friendly control interface, allowing operators to quickly understand machine operation.
- Clear operation logic
- Simple parameter adjustment
- Suitable for both new operators and experienced technicians
- Reduced operation difficulty
The goal is not to make the machine more complicated, but to make every function easier to use.
4. Faster Delivery Through Standardized Production
Many customized machines require long manufacturing cycles.
AFPAK combines standardized RN1S production with customization capability, allowing customers to receive equipment faster while maintaining flexibility.
- Shorter production cycle
- More predictable delivery time
- Efficient project planning
Customers can start capsule production sooner and reduce waiting time before market launch.
5. Flexible Customization for Different Requirements
Different brands may have different capsule formats, products and appearance requirements.
RN1S supports customization according to actual production needs.
- Different capsule formats
- Customized production functions
- Special product requirements
- Customized machine colors
The purpose of customization is not to add unnecessary complexity, but to optimize the machine for each customer’s production process.
6. Solid Construction and Reliable Components
Machine reliability comes from every manufacturing detail.
AFPAK focuses on material selection, mechanical strength and component quality to ensure stable operation.
- Solid machine structure
- Carefully selected components
- Attention to manufacturing details
- Designed for long-term operation
A better machine is not necessarily the one with the most complicated design. It is the machine where every detail has been carefully considered and tested to ensure smooth and stable production.
Compared With European Capsule Machines
A Simpler Solution with Faster Startup and Better Investment Efficiency
European capsule machines are recognized for advanced technology and industrial experience. However, many growing coffee companies also need equipment that is easier to operate, faster to install and more suitable for their investment stage.
| Factor | European Industrial Machines | AF-RN1S |
|---|---|---|
| Operation | More complex systems requiring longer learning time | Simplified operation logic with user-friendly interface |
| Installation | Usually requires professional installation and commissioning | Designed for easier setup and faster production startup |
| Investment | Higher initial equipment investment | Lower investment threshold with faster ROI potential |
| Production Flexibility | Usually designed for large-scale fixed production | Flexible solution for different capsule formats and products |
| Customization | Often requires additional engineering process | Supports customized functions and appearance requirements |
AFPAK Design Philosophy
Simple Structure. Detailed Engineering. Stable Production.
A machine does not become better because it has more complicated structures.
The real value comes from understanding production challenges, improving every mechanical detail and making the machine operate smoothly and consistently.
This is the design philosophy behind AFPAK RN1S.
Technical Specifications
AF-RN1S Rotary Capsule Filling & Sealing Machine
| Item | Specification |
|---|---|
| Model | AF-RN1S |
| Machine Type | Rotary Capsule Filling & Sealing Machine |
| Capsule Diameter | 37mm |
| Filling Range | 1-20g Adjustable |
| Filling Accuracy | Up to ±0.1g |
| Production Speed | 50-60 Capsules/min |
| Production Lane | 1 Lane |
| Compatible Applications | Nespresso / K-Cup / Dolce Gusto / Customized Capsules |
| Power Supply | 220V / 50Hz |
| Operating Power | Approx. 2.5KW |
| Nitrogen Consumption | 5 Nm³/h |
| Machine Dimension | L1960 × W1000 × H2200mm |
| Machine Weight | Approx. 750kg |
Main Machine Functions
| Function | Description |
|---|---|
| Capsule Feeding | Automatic empty capsule loading system |
| Filling System | Servo-controlled auger filling system |
| Filling Protection | No capsule, no filling function |
| Nitrogen System | Nitrogen flushing before sealing for freshness protection |
| Tamping System | Powder compression after filling |
| Edge Cleaning | Cleaning capsule edge before sealing |
| Sealing System | Automatic roll film cutting and sealing |
| Output System | Automatic finished capsule conveyor output |
| Quality Control | Optional inline weight checking and reject system |
Optional Inline Weight Checking System
Real-Time Capsule Weight Control for Higher Consistency
For customers requiring stricter quality control, RN1S can be equipped with an inline weight checking and rejection system.
The system monitors capsule weight during production and helps identify abnormal products before packaging.
- Real-time capsule weight inspection
- Automatic defective capsule rejection
- Improved production consistency
Reliable Control System and Industrial Components
RN1S uses industrial-grade electrical components and control systems to ensure stable machine operation during daily production.
Main Configuration Includes:
- PLC Control System
- Servo Motor Drive System
- Touch Screen Operation Interface
- Temperature Control System
- Industrial Sensors
Detailed electrical configuration can be customized according to different project requirements.
Why Choose AFPAK RN1S?
Developed From 15+ Years of Capsule Packaging Experience
AFPAK has focused on coffee capsule filling and packaging technology for more than 15 years, providing customized equipment solutions for customers worldwide.
RN1S combines AFPAK’s experience in capsule production with practical improvements developed around real production needs, including easier maintenance, higher filling stability and better operator experience.
Capsule Production Experience
Deep understanding of capsule formats, filling requirements and sealing technologies.
Customized Solutions
Support different capsule types, products and production requirements.
Technical Support
Provide operation guidance, manuals and remote technical assistance.
Frequently Asked Questions
Can RN1S produce different capsule types?
Yes. RN1S is designed as a flexible capsule production platform. By changing the corresponding molds and production components, the machine can produce different capsule formats, including Nespresso compatible capsules, K-Cup compatible capsules, Dolce Gusto capsules and customized capsule products. The typical format changeover time is around 30 minutes.
Can RN1S produce products besides coffee?
Yes. Although RN1S is widely used for coffee capsule production, the machine can also handle different powder applications, including matcha powder, tea powder and other customized powder products. The filling range can be adjusted from 1g to 20g according to product requirements.
What is the filling accuracy of RN1S?
The upgraded filling system can achieve accuracy of up to ±0.1g depending on product characteristics, powder flow performance and production conditions.
How long does it take to clean RN1S?
With the improved quick-cleaning structure and easier access to filling components, routine cleaning can be completed in approximately 10 minutes.
Is RN1S noisy during operation?
RN1S adopts a sound reduction design that can reduce operating noise by up to approximately 20dB. For machines equipped with capsule sorting and feeding systems, additional sound insulation chambers are available.
What is the production speed of RN1S?
The standard RN1S production speed is 50-60 capsules per minute, depending on capsule type, product characteristics and production requirements.
What utilities are required for RN1S operation?
RN1S requires:
– 220V / 50Hz power supply
– Compressed air supply
– Nitrogen supply when nitrogen flushing function is required
Start Your Capsule Production with AFPAK RN1S
From coffee capsules to matcha, tea powder and customized powder products, RN1S provides a practical and flexible production platform for manufacturers looking for accurate filling, easier maintenance and reliable operation.
Contact AFPAK to discuss your capsule production requirements.
Get Your Capsule Solution
How to use: Operating the RN1S Coffee capsule filling and sealing machine in automatic mode
The machine will normally operate in the AUTOMATIC mode without any need for the operator to adjust any parameters.
- It is important that the machine is clear from all capsules before starting the machine.
- Turn on the machine and wait until it reaches temperature on the front Control Panels
- Make sure that Air Pressure is correct.
- Open the Nitrogen infusion.
- Turn on the Vacuum Feeder
- Load Ground coffee
- Load empty capsules into the capsule hopper
- Place the machine into AUTOMATIC MODE
- Press the GREEN button ‘C’ AUTOMATIC on the control panel
- Press the RED button ‘D’ to stop the machine at any time.
Categories: coffee capsule filling sealing, K cups packing solutions, Nespresso coffee capsules packing solutions
