Recently we customized a Nespresso Coffee Capsule Filling Sealing Packaging Machine for Australia customer, this machine can do both biodegradable cups and aluminum cups, and can produce 6,000 capsule cups per hour, let's see exactly how AFPAK does it!

Background of Nespresso Coffee Capsule Filling Sealing Packaging Machine for Australia customer

As a premium coffee supplier in Australia, after the first cooperation with AFPAK three years ago, the capsule coffee category has been developed rapidly, so they have approached AFPAK to develop a new capsule filling, sealing, and packaging line with more features.

After six months of discussing the details with our Australian customer, we have finally put this machine into production.

Client Needs

The Australian client was looking for a new and faster solution to produce higher-quality coffee capsule products for their company and customers. The company was currently using a small RN1S Nespresso filling and sealing system to produce its products, which was no longer efficient enough to meet the demands of growth. In addition to the need for biodegradable coffee capsules and aluminum caffeine capsules on a single machine, the company was looking for a new filling and packaging system that could help them produce coffee capsules more efficiently.

The Solution

AFPAK supplied a two-row coffee capsule filling and sealing machine with a cartoning system to the Australian customer. The system helps the company fill, seal and package coffee capsules into cartons. The system also allows the company to automatically print the company logo, automatically count the production output, and is suitable for quick changeover of parts to produce different capsule varieties.

Video of Nespresso Coffee Capsule Filling Sealing Packaging Machine for Australia

Recommend Machines for Australian Coffee Capsules Filling and Packaging

RN1S Model *HOT*

Coffee Capsule Filling Sealing Machines

50-70CPM

Super fast to make changeovers to produce different capsules

Check more here

H2/4/6/8 Model

2/4/6/8 lanes

40-50 caps/min for each lane

Fill, Seal, and Bag Packaging

For bio capules with bag packaging type

B10 Nespresso Packaging Machine

10*1,4*2+2,5*2 packaging shapes available

20-30 boxes per min

About AFPAK

AFPAK is a leading coffee capsule filling and packaging equipment manufacturer in China, integrating design, manufacturing, and sales.

After more than ten years of development, AFPAK has helped thousands of coffee companies to design, manufacture and successfully run their equipment.

We are located in Kunshan, Suzhou, about 1 hour drive from Shanghai Hongqiao, welcome to visit our factory!

Welcome to contact AFPAK for more information

Introduction of Australia Coffee Capsules Market and Its Packaging Machines

Coffee enthusiasts worldwide have embraced the convenience and exceptional quality of Nespresso coffee capsules.

With the increasing demand for Nespresso coffee, businesses within the coffee industry are seeking efficient and customizable solutions for coffee capsule filling, sealing, and packaging.

In this article, we will delve into the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine, specifically designed to cater to the needs of Australian customers.

We will explore its features, benefits, and customization options, highlighting how it streamlines operations and enhances productivity within the coffee industry.

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine offers a comprehensive and efficient solution for coffee filling and packaging.

Its advanced technology and precise engineering ensure consistent quality and optimal performance.

The machine's fully automated process minimizes human error and reduces production time, allowing businesses to meet the high demands of the Australian coffee market.

One of the primary advantages of this machine is its ability to be customized according to customer preferences.

It offers various settings for coffee dosage, filling volume, and sealing parameters, enabling businesses to create a unique and tailored coffee experience for their customers.

Whether it's adjusting the strength of the coffee or incorporating different flavors, the machine allows for flexibility and creativity in coffee production.

Furthermore, the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine is designed with user-friendliness in mind.

The intuitive interface and easy-to-use controls simplify the operation, making it accessible for both experienced professionals and beginners. Its robust construction ensures durability and longevity, minimizing maintenance and downtime.

In terms of packaging, the machine provides options for customization as well.

It can handle various capsule sizes, allowing businesses to offer different portion sizes to suit individual preferences.

Additionally, the machine offers flexibility in packaging materials, accommodating different types of capsules and ensuring the preservation of coffee freshness and aroma.

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine has gained popularity among Australian businesses in the coffee industry due to its efficiency, reliability, and customization possibilities.

With its advanced features and automated process, it drastically improves productivity and reduces production costs, enabling businesses to meet the increasing demands of the market.

In conclusion, the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine is an ideal solution for Australian businesses seeking efficient and customizable options for coffee capsule production. Its advanced features, user-friendly interface, and ability to cater to individual preferences make it a valuable asset in the coffee industry.

With this machine, businesses can streamline their operations and deliver high-quality Nespresso coffee to meet the growing demands of coffee lovers in Australia.

I. Understanding the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine

A. The Nespresso coffee capsule filling, sealing, and packaging machine is a specialized piece of equipment designed to automate and streamline the process of filling coffee capsules with ground coffee, sealing them to preserve freshness, and packaging them for distribution.

The machine is capable of handling high volumes of production, allowing for efficient and accurate completion of these tasks.

B. The key components of the Nespresso coffee capsule filling, sealing, and packaging machine include:

1. Hopper: This component stores and feeds the ground coffee into the machine through a controlled mechanism. The hopper ensures a consistent flow of grounds for filling the capsules.
2. Filling mechanism: The filling mechanism accurately dispenses the desired amount of ground coffee into each individual capsule. This is essential for maintaining consistency in the amount of coffee in each capsule.
3. Sealing station: The sealing station applies heat and pressure to the filled capsules, sealing them with a protective foil or film. The sealing process ensures the freshness of the coffee by preventing air and moisture from entering the capsules.
4. Packaging station: After sealing, the capsules are transferred to the packaging station. Here, they are organized and packaged according to predetermined patterns or designs. The packaging station may include options for customizations such as adding promotional materials or labels.

C. Precision and consistency are crucial aspects of the Nespresso coffee capsule filling and sealing process.

Each capsule must contain the exact amount of coffee for a consistent flavor and strength.

Any variation in the filling process can result in a subpar coffee experience for customers.

It is also important to ensure that every capsule is properly sealed to preserve the freshness of the coffee and extend its shelf life.

The machine's ability to maintain high levels of precision and consistency reduces the likelihood of errors and product waste.

This is particularly significant for commercial coffee production where large quantities of coffee capsules are packaged and distributed daily.

D. Nespresso recognizes the increasing demand for customized coffee experiences and offers several customization options for its Australian customers.

These options allow customers to select coffee blends, intensities, and flavors according to their preferences.

Nespresso also offers limited edition capsule collections that showcase unique and seasonal flavors.

The coffee capsule filling, sealing, and packaging machine can accommodate these customization options by providing flexibility in the filling and packaging processes.

The machine can be programmed to handle different types of coffee blends and flavors, ensuring that each capsule is filled and packaged correctly based on the customer's specifications.

In conclusion, the Nespresso coffee capsule filling, sealing, and packaging machine plays a crucial role in automating and optimizing the production process.

Its key components work together to ensure precision, consistency, and customization options for Australian customers.

The machine's efficiency and accuracy are essential for meeting the demands of the coffee market and delivering a high-quality coffee experience to consumers.

II. Customization Options for Australian Customers

In today's highly competitive market, it is essential for businesses to meet the specific demands and preferences of their customers.

One way to achieve this is by offering customization options. Coffee machine manufacturers recognize the importance of catering to the needs of Australian customers and have developed several customization options that enhance user experience.

This article will examine the customization options available to Australian customers when it comes to coffee machines.

A. Coffee capsule compatibility

In Australia, Nespresso-compatible capsules have gained popularity among coffee enthusiasts.

Therefore, it is crucial for coffee machine manufacturers to ensure that their machines are compatible with such capsules.

This customization option allows Australian customers to use their preferred capsules conveniently.

By offering compatibility with Nespresso-compatible capsules, coffee machine manufacturers demonstrate their commitment to meeting the needs of Australian customers who have specific preferred coffee brands.

B. Machine capacity and speed

Customers have unique production demands, and customizing a coffee machine's output capacity can significantly impact their efficiency and productivity.

Australian customers, in particular, have varying needs when it comes to the number of coffee servings required.

By customizing the machine's output capacity, coffee machine manufacturers can cater to different scales of production.

This flexibility allows Australian customers to choose a machine that aligns with their specific requirements, leading to increased efficiency while reducing costs.

Additionally, customization options for machine speed can enhance the customer experience.

Some customers might value speed when it comes to preparing their coffee, especially during busy mornings.

By allowing customers to customize the machine's speed, manufacturers can provide a personalized experience, enhancing customer satisfaction.

C. Filling options

Different coffee blends and cup sizes require various filling weights and volume control.

Therefore, customizing the filling options of a coffee machine is another important feature for Australian customers.

This customization option enables the user to adjust the filling weights to ensure consistent taste and quality.

Moreover, the ability to control the volume allows customers to adapt the machine to different cup sizes, providing enhanced versatility and convenience.

D. Sealing methods

The strength and quality of seals play a vital role in preserving the freshness and flavors of coffee.

Recognizing this, coffee machine manufacturers offer customizable sealing parameters.

This customization option allows Australian customers to achieve their desired sealing strength and quality.

Whether customers prefer a stronger seal for longer shelf life or a lighter seal for easier opening, customizing the sealing methods ensures that the coffee machine is tailored to their specific preferences.

E. Packaging customization

Packaging plays a significant role in preserving the quality and branding of coffee capsules. Australian customers appreciate flexibility when it comes to packaging options.

Coffee machine manufacturers provide customization options for capsule orientation, labeling, and packaging materials.

This means customers can choose from various packaging options that align with their branding or personal preferences.

Whether it's a specific orientation for shelf display, personalized labeling, or alternative packaging materials for sustainability, customization options allow Australian customers to have a unique and tailored packaging solution.

In conclusion, coffee machine manufacturers are aware of the importance of customization options for Australian customers.

By offering customization in coffee capsule compatibility, machine capacity and speed, filling options, sealing methods, and packaging, manufacturers can cater to the specific demands and preferences of their Australian customers.

These customization options enhance user experience, increase efficiency, and provide a personalized coffee experience.

III. Benefits of the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine

A. Enhanced Productivity:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine offer high-speed production capabilities and automated processes that significantly enhance productivity.

These machines can rapidly fill, seal, and package a large number of coffee capsules, reducing the need for manual labor and saving time.

The automation of these processes allows businesses to streamline their operations, increase production output, and meet growing consumer demands efficiently.

B. Consistent Quality:

With precise filling and sealing mechanisms, the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine ensure consistent quality in every capsule.

The machines are designed to accurately measure and dispense the exact amount of coffee grounds, guaranteeing uniform flavor and strength across all capsules.

The sealing process is also carefully controlled, ensuring that each capsule is properly sealed to preserve the freshness and aroma of the coffee.

Consistent quality is crucial in building customer trust and loyalty.

C. Versatility:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine offer versatility in handling various coffee blends, flavors, and capsule sizes.

These machines can accommodate different types of coffee, allowing businesses to cater to a wide range of consumer preferences.

Whether it's single-origin coffee, blends, or flavored varieties, the machines can adjust to meet specific requirements.

This flexibility enables businesses to diversify their product offerings and cater to a broader market.

D. Hygiene and Safety:

Maintaining hygiene and ensuring compliance with food safety standards are top priorities in the coffee industry.

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine are designed with easy-to-clean features, allowing for quick and efficient cleaning between production runs.

The materials used in the machines are food-grade and comply with hygiene regulations.

By implementing these machines, businesses can ensure the safety and quality of their coffee products.

E. Branding and Marketing Opportunities:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine provide branding and marketing opportunities through customized packaging and labeling options.

Businesses can create unique packaging designs that reflect their brand identity, with the option to add customized labels to the capsules.

This allows businesses to reinforce their brand image, communicate product information, and attract consumer attention on store shelves.

Effective branding and marketing strategies can help businesses differentiate themselves in a competitive market.

F. Cost Savings:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine offer cost-saving benefits for businesses.

With automated processes and high-speed production capabilities, labor costs are reduced.

Additionally, the precise filling and sealing mechanisms minimize product waste, ensuring that each capsule contains the correct amount of coffee without overfilling.

This results in cost savings by reducing the amount of coffee grounds and packaging materials used.

G. Scalability:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine provide scalability options for businesses.

These machines can accommodate increased production demands as the business grows.

With the ability to handle larger volumes of coffee capsules, businesses can scale their operations without the need for significant changes in machinery or processes.

This scalability feature allows businesses to adapt to market trends and consumer demands effectively.

H. Environmentally Friendly:

The use of Nespresso-compatible capsules in the filling, sealing, and packaging machine promotes environmental sustainability.

These capsules are often made from recyclable materials, reducing the impact on the environment. By using these capsules, businesses contribute to the reduction of packaging waste.

Additionally, the sealed capsules protect the coffee from oxygen and moisture, extending its freshness and reducing the need for additional packaging materials.

I. Increased Shelf Life:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine play a vital role in extending the shelf life of coffee.

The sealing process ensures that the coffee inside each capsule is protected from oxygen and moisture, which are known to degrade the quality and flavor of the coffee over time.

By sealing the capsules, the coffee retains its freshness, aroma, and flavor for an extended period, allowing businesses to deliver high-quality products to consumers.

J. Convenience for Consumers:

The pre-packaged Nespresso coffee capsules offer convenience to consumers.

With these capsules, consumers can easily brew a delicious cup of coffee with minimal effort.

The pre-portioned capsules eliminate the need for measuring coffee grounds, resulting in a hassle-free brewing experience.

This convenience factor contributes to the popularity of Nespresso coffee and can attract consumers who value convenience in their daily coffee routine.

K. Consistent Portion Control:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine ensure consistent portion control for each capsule.

The precise filling mechanisms guarantee that each capsule contains the same amount of coffee, providing a consistent flavor and strength in every cup.

This consistency is important for coffee businesses as it helps build customer loyalty and satisfaction.

L. Reduced Risk of Contamination:

By sealing each coffee capsule, the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine minimize the risk of contamination.

The sealed capsules protect the coffee from external contaminants such as dust, moisture, and odors, ensuring the safety and quality of the product.

This feature is especially crucial for businesses operating in strict food safety environments.

M. Operator-Friendly:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine are designed to be user-friendly, with easy-to-use interfaces and automated processes.

The machines are intuitive and require minimal training for operators to efficiently operate them.

The automated processes also reduce the likelihood of human errors, ensuring consistent production quality.

N. Savings on Storage Space:

The compact size of the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine results in savings on storage space.

Compared to traditional manual packaging methods, these machines require less storage space for packaging materials and finished products.

This space-saving feature is particularly beneficial for businesses with limited warehouse or production areas.

O. Flexibility in Customization:

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine offer flexibility in customization.

The machine's software can be programmed to accommodate specific customer requirements, such as unique filling weights or sealing parameters.

It also allows for adjustments to accommodate changes in coffee blends, flavors, or capsule sizes.

This customization feature enables businesses to adapt quickly to market demands and deliver tailored products to their customers.

P. Reduced Risk of Human Error:

Automated processes in the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine significantly reduce the risk of human errors.

Manual packaging processes are prone to inconsistencies, such as uneven filling or improper sealing, which can affect product quality.

With automated machinery, businesses can minimize the occurrence of such errors, ensuring consistent production quality and reducing the risk of customer complaints or product recalls.

In conclusion, the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine offer numerous benefits to coffee businesses in Australia.

From enhanced productivity and consistent quality to versatility in handling different coffee blends and flavors, these machines streamline operations, improve efficiency, and elevate the overall coffee production process.

The hygiene and safety features, along with customized branding and marketing opportunities, contribute to customer satisfaction and brand loyalty.

Additionally, businesses can enjoy cost savings, scalability options, and environmental sustainability through the use of recyclable capsules and reduced packaging waste.

The convenience for consumers, consistent portion control, and reduced risk of contamination further enhance the appeal of these machines. With operator-friendly interfaces, savings on storage space, flexibility in customization, and reduced risk of human error, the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine provide a comprehensive solution for coffee businesses seeking efficient and effective production processes.

IV. Case Studies: Successful Implementations in Australian Coffee Industry

A. Case Study 1:

Large-scale coffee roaster and distributor optimizing production with customized Nespresso capsule filling and sealing machines

Background:

A prominent coffee roaster and distributor in Australia faced challenges in meeting the increasing demand for their coffee products. They wanted to streamline their production process, improve efficiency, and maintain consistent quality across their Nespresso-compatible coffee capsules.

Solution:

The company decided to invest in customized Nespresso capsule filling and sealing machines.

They worked closely with a machine manufacturer to tailor the machines to their specific needs.

The customization included increased production capacity, adjustable filling weights, and the ability to handle multiple capsule sizes.

Results:

By implementing the customized machines, the company experienced significant improvements in their production process.

The high-speed capabilities of the machines allowed them to meet the growing demand without compromising quality.

The adjustable filling weights ensured precise portion control, resulting in consistent flavor profiles in each capsule.

Additionally, the ability to handle various capsule sizes allowed the company to offer a wider range of coffee blends to their customers.

The optimized production process led to increased efficiency and reduced labor costs.

The company could fulfill orders more quickly, resulting in improved customer satisfaction and loyalty.

The consistent quality of the coffee capsules further enhanced the company's reputation in the market.

B. Case Study 2:

Boutique coffee shop expanding its product line with customized packaging solutions

Background:

A boutique coffee shop in Australia aimed to expand its product line by offering Nespresso-compatible coffee capsules. They wanted to differentiate themselves from competitors by providing unique packaging designs that reflected their brand identity.

Solution:

The coffee shop collaborated with a packaging and labeling company to create customized packaging solutions for their Nespresso-compatible coffee capsules.

The packaging design incorporated the coffee shop's logo, colors, and unique branding elements.

The labeling options allowed them to provide detailed product information, brewing instructions, and promotional messages.

Results:

With the customized packaging solutions, the boutique coffee shop successfully expanded its product line.

The unique packaging design helped them stand out on store shelves and attract customers' attention.

The personalized branding elements reinforced their brand identity and created a memorable experience for consumers.
The customized labeling options provided valuable product information to customers, enhancing their understanding of the coffee's origin, flavor profile, and brewing methods.

This transparency and attention to detail further built trust and loyalty among customers.

The successful implementation of customized packaging solutions allowed the boutique coffee shop to differentiate itself in the competitive market and capture a broader customer base.

C. Case Study 3:

Coffee capsule manufacturer improving efficiency and quality control with tailored filling, sealing, and packaging systems

Background:

A coffee capsule manufacturer in Australia aimed to improve their production efficiency and enhance quality control processes.

They faced challenges in achieving consistent filling weights, maintaining precise sealing parameters, and ensuring hygienic production conditions.

Solution:

The coffee capsule manufacturer partnered with a machine manufacturer to implement tailored filling, sealing, and packaging systems.

The machines were customized to provide accurate filling weights, adjustable sealing parameters, and easy-to-clean designs compliant with food safety standards.

Results:

The implementation of the tailored filling, sealing, and packaging systems brought significant improvements to the coffee capsule manufacturer's operations.

The precise filling mechanisms ensured consistent filling weights, eliminating variations in coffee portion sizes and ensuring uniform flavor and strength across all capsules.

The adjustable sealing parameters allowed the manufacturer to customize the strength and quality of the seals according to their specific requirements.

This resulted in improved product integrity, preventing leakage or damage to the coffee capsules during storage and transportation.

The easy-to-clean designs of the machines simplified the cleaning and maintenance processes, ensuring hygienic production conditions and compliance with food safety regulations.

Overall, the customized filling, sealing, and packaging systems optimized the manufacturer's production efficiency, reduced product waste, and improved quality control.

These enhancements contributed to increased customer satisfaction, strengthened brand reputation, and improved overall business performance.

Conclusion:

The case studies highlighted the successful implementations of Nespresso capsule filling, sealing, and packaging machines in the Australian coffee industry.

From large-scale coffee roasters and distributors to boutique coffee shops and coffee capsule manufacturers, businesses have experienced significant benefits through customization and optimization of their production processes.

The customized solutions provided enhanced efficiency, consistent quality, expanded product lines, improved branding opportunities, and better control over filling, sealing, and packaging parameters.

These successful case studies demonstrate the value of Nespresso capsule filling, sealing, and packaging machines in driving growth, competitiveness, and customer satisfaction in the Australian coffee market.

V. Considerations for Choosing a Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine

A. Production Volume and Capacity Requirements:

One of the primary considerations when choosing a Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine is the production volume and capacity requirements of your business.

Evaluate the expected demand for your coffee capsules and select a machine that can handle the necessary output.

Consider factors such as the number of capsules produced per minute or hour and the overall daily or weekly production capacity.

Choosing a machine with the appropriate production volume and capacity ensures that you can meet customer demands efficiently without overburdening or underutilizing the equipment.

B. Budget Considerations and Return on Investment:

Budget considerations play a crucial role in the selection process of a Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine.

Determine your budget allocation for the machinery and consider the long-term return on investment (ROI).

Evaluate the machine's cost, including installation, customization, and any additional features or accessories.

Compare the cost with the projected benefits, such as labor cost savings, increased productivity, and improved product quality.

A thorough cost-benefit analysis will help you make an informed decision that aligns with your budgetary constraints and ensures a positive ROI in the long run.

C. Compatibility with Existing Production Lines and Equipment:

Assess the compatibility of the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine with your existing production lines and equipment.

Consider factors such as the available space, power requirements, and compatibility with other machinery or conveyors.

Ensure that the machine integrates seamlessly into your production flow without causing disruptions or requiring significant modifications to your existing setup.

Compatibility with existing equipment minimizes downtime and ensures a smooth transition during the implementation of the new machine.

D. After-Sales Support and Maintenance Services:

When selecting a Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine, consider the availability of after-sales support and maintenance services.

Evaluate the reputation and reliability of the machine manufacturer or supplier. Inquire about the level of customer support provided, including technical assistance, spare parts availability, and warranty coverage.

A responsive and reliable after-sales support system ensures that you can address any operational issues promptly and efficiently, minimizing downtime and maximizing the machine's lifespan.

Additionally, inquire about maintenance requirements and schedules, as regular servicing and upkeep are crucial for optimal machine performance and longevity.

Conclusion:

When choosing a Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine, consider key factors such as production volume and capacity requirements, budget considerations, compatibility with existing production lines and equipment, and the availability of after-sales support and maintenance services.

Evaluating these factors will help you select a machine that aligns with your business needs, budget constraints, and long-term goals.

By carefully considering these considerations, you can make an informed decision and invest in a Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine that optimizes your production process, delivers a positive ROI, and ensures efficient operations for your coffee business.

In Total

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine serves as a game-changing solution for Australian coffee businesses seeking to optimize their production processes.

In making the decision to invest in these machines, businesses can reap a multitude of benefits, including increased productivity, unwavering quality control, and unique branding opportunities.

This innovative technology offers customization options that align perfectly with the specific production needs of businesses, enabling them to effectively meet the demands of their discerning consumers.

Nevertheless, it is paramount for businesses to carefully consider crucial factors such as production volume, budgetary constraints, compatibility with existing equipment, and the availability of after-sales support and maintenance services.

By thoughtfully evaluating these factors, businesses can make informed decisions that will maximize the advantages provided by the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine.

Ultimately, these machines not only allow Australian coffee businesses to meet the rapidly growing demand for Nespresso-compatible capsules but also empower them to provide their valued customers with an unparalleled coffee experience.

Elevating productivity is undoubtedly one of the most significant advantages conferred by the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine.

These advanced machines leverage automation to streamline the production process, minimizing the need for manual labor.

With their remarkable capacity to fill and seal capsules quickly and precisely, these machines can significantly amplify production rates.

This increased efficiency translates into higher output, allowing businesses to meet the soaring demand for Nespresso-compatible capsules effectively.

By investing in this cutting-edge technology, Australian coffee businesses can attain unparalleled growth and scale their operations with ease.

Consistency in quality control is a paramount concern for any coffee business seeking to establish a solid reputation among customers.

The Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine guarantee unwavering product quality through its precise filling and sealing processes.

By eliminating human error and adhering to strict quality control standards, these machines ensure that each capsule contains the same amount of coffee, providing customers with consistent flavor and strength every time they indulge in a freshly brewed cup.

Moreover, the hermetically sealed capsules protect the coffee from harmful exposure to oxygen and moisture, extending its shelf life and preserving its delicate flavors.

The result is a superior and consistent coffee experience that coffee businesses can proudly offer to their discerning customers.

Branding opportunities are another advantage that the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine present to Australian coffee businesses.

These machines offer customization options to align with a business's specific needs and requirements. By incorporating branded capsules, labels, or designs, businesses can create a unique and visually appealing product that not only entices customers but also enhances brand recognition.

The ability to customize packaging materials, such as choosing eco-friendly and recyclable options, further contributes to a business's sustainable and socially responsible reputation.

With these branding possibilities, coffee businesses can differentiate themselves in a highly competitive market and carve out a distinct presence among consumers.

While embracing the benefits of the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine, businesses must take into account several essential factors to optimize their investment.

Production volume is a crucial consideration, as it determines the appropriate capacity of the machine needed to meet the business's demands.

By accurately assessing production requirements, businesses can ensure that they invest in a machine with the appropriate speed and performance capabilities to support their operations.

Budgetary considerations are also vital, and businesses must balance their desired features and functionalities with their financial constraints.

Additionally, compatibility with existing equipment and the compatibility of the machine with Nespresso-compatible capsules must be evaluated to avoid unnecessary complications and ensure smooth integration into the existing production line.

Lastly, the availability of after-sales support and maintenance services is a crucial component to factor in as it can impact the long-term success and reliability of the machine.

By thoroughly evaluating these factors, businesses can make prudent decisions that will maximize the advantages offered by the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine.

In summary, the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine provide Australian coffee businesses with an extensive range of benefits, allowing them to optimize their production processes and cater to the growing demand for Nespresso-compatible capsules.

The increased productivity, unwavering quality control, and branding opportunities afforded by these machines poise businesses for success in a competitive market.

By thoughtfully considering factors such as production volume, budget, compatibility, and support services, businesses can capitalize on the advantages presented by the Nespresso Coffee Capsule Filling, Sealing, and Packaging Machine.

Ultimately, these innovative machines empower Australian coffee businesses to meet heightened consumer expectations and deliver an exceptional coffee experience, further solidifying their position as industry leaders.

2023.6.21-6.24 AFPAK attended the 2023 Busan Coffee Show for the first time with the help of our Korean agent, which allowed us to learn more about the Korean coffee market and showcase our best-selling RN1S coffee capsule filling and sealing machine.

In order to get a better result of the exhibition, we specially flew our equipment there. There were many twists and turns, but it was safely delivered to the exhibition hall at the last minute of the set-up.

This exhibition we attended by our Korean friends and agents, is the second time after the meeting in Wenzhou in 2017

Data from the 2023 Busan Coffee Show:

During the four days of the show,

We received over 3000+ friends

Sold 10000+ coffee capsules

Consumed 50+ kg of coffee

and shared the perfect combination of technology and taste with our Korean friends

Innovation at 2023 Busan Coffee Show:

We invited our local client beans company in Busan to join us in this event, they are a reputable local coffee company, and the locals love their coffee.

We even opened the way to produce and sell, after careful cleaning, disinfection, and sterilization, we started the machine smoothly

The feedback from Ms. Kim, who visited the site, was that she could smell the coffee and see the packaging process with her own eyes, which was a real eye-opener!

Seeing our friends on the scene frequently pick up their cell phones to record the actual production, we are pleased, and at the same time determined to make better equipment and strive for it.

At the site, we explained in detail the functions and features of the machine and shared the finished products made for the visitors.

We also share some of the types of coffee packaging that are currently popular in China and other countries

On site, we brought four coffee capsule brewers that have been working non-stop

Our staff introduce the difference in taste of various coffees and invite customers to experience them in detail.

Thoughts about 2023 Busan Coffee Show

At first, I thought that Busan was too far away and the audience might not be that big. But during the four days of the show, I realized how much my Korean friends love coffee.
There is a uniquely designed cafe almost every few dozen meters on the main road in Korea, and Starbucks and other big coffee brands have Korean limited flavors.
I am grateful for the support and help from our Korean friends and look forward to exhibiting our more advanced equipment next year!

About AFPAK

AFPAK is the leading coffee capsule filling and packaging machine manufacturer in China. For more than 10 years in the business, we have successfully helped more than 500 coffee companies to produce capsule products.
With an experienced and advanced technical team, we strive for excellence and provide only the best solutions for our customers.

We are constantly improving and upgrading, which makes our equipment more user-friendly.

At present, we have a variety of coffee capsule filling and sealing lines, as well as the ability to customize the equipment according to the needs.

Welcome to tell us your needs, we will provide better service

What should I do after receiving my Rotary Coffee Capsule Filling Machine?

After you received the wooden box of the rotary coffee capsule filling machine at your factory, unpack it and unwrap the plastic tapes, and then you need to do several preparation works before starting your real production.

These works may take you several hours.

Before the power on

What should we do before powering on the machine is assemble each component to the main machine.

First, arrange a forklift to remove the K cup filling machine from the wooden box and place it in a proper position.

Then, follow the initial installation instructions(usually a video made by the manufacturer) to assemble all the parts to the main machine one by one.

(Such as the output conveyor belt or vibrating empty capsule sorter.)

Then, plug in the power supply (pay attention to whether the plug matches your local jack).

As for the nitrogen generator and air compressor, assemble them, connect them to the main machine and plug in their own power supply.

Run the air compressor and freeze dryer for several minutes and then confirm from the pressure indicator that the compressed air reached the proper pressure(0.6~0.8MPa).

(The nitrogen generator can be left on this time.)

You need to use a suitable air switch according to the rated power of the machine.

Before trial production

Power on K cup filling machine(turn on the power switch and pressure reducing valve on the machine) and confirm lighting inside the machine with no alarms.

Check inside the machine, confirm that every functions are in their positions and there are space between each function and the table.

This check is to ensure the table is not stuck.

Confirm from the pressure reducing valves that the compressed air reached the proper pressure(0.6MPa around).

Confirm the language in the screen is English.

Turn on temperature controller in the screen.

(Confirm on the right side of touch screen, temperature display screen is lighting up.)

There will be totally two sets of heat sealing unit if the machine use roll stock film.

Press the "manual/auto" button in the screen to switch into “manual” mode in which you can freely select the functions to be performed.

Push yellow [JOG] button at the bottom of control panel 10 ~ 20 times slowly and confirm the jogging is smooth.

Change the page into operation functions page in the screen, and confirm that no function was turned on(all function buttons are gray except for the heating).

Push green [RUN] button on the right of yellow [JOG] button, let machine run for 5 ~ 30 minutes without capsules, films or coffee, and then confirm that the table turns smoothly and no any weird noise.

Test all the functions one by one by pressing a function button on the operation functions page(the pressed function button will turn green) and then pushing green [RUN] button to run each function for several seconds.

Confirm each function is running smoothly.

Trial production

After all the preparations above, we can try to produce some coffee capsules.

At first, prepare about 3kg coffee, put them into a tank, and then insert the suction tube of the vacuum coffee loader into the tank.

Press [ON] button in a small control panel of vacuum coffee loader to start filling coffee into the hopper inside the machine.

(Fill the hopper more than 50% full.)

Set filling parameters in the touch screen as stated in the following article.

Or follow the video guidance below.

Install the roll stock film as shown in the following video if your machine has this function.

Pay attention to the sealing side and unsealing side of your roll film and make sure the sealing side is down.

Load pre-cut lids to the lids holder if your machine is equipped with it instead of roll stock film cutting system.

Turn on the heater in the touch screen, and confirm from the temperature indicator beside that temperature reaches the set value a few minutes later.

There will be more than one temperature indicator if your machine uses roll stock film.

If your machine is equipped with “Inline weight checker” function, then do the following initial setup.

First open the control box in the lower part of the machine, find the weight indicator, and confirm whether the current displayed value is ZERO.

If it is not ZERO, maybe the gravitational acceleration is the reason of this deviation, then do the calibration operation as shown in the following video.

Then set the scale weight value(equal to filling weight), upper and lower limit according to the following video.

After closing the control box we are done with the weight checker initial setup.

If your machine is equipped with “Vibrating empty capsule sorter” which is used for sorting empty capsules prior to they being loaded to the capsule molds, then do the following preparations.

Press [ON] button in a control panel under the "vibrating empty capsule sorter" to turn it on.

(There are two control panels close to each other which are both on the capsule sorter’s base, one is for itself and another is for the horizontal vibrator beside it.)

Put about 100 empty capsules(depending on you) into the sorter, let several empty capsules automatically line up at the exit tunnel(top of the horizontal vibrator).

Put about 100 empty capsules(depending on you) into the capsule holder if your machine is equipped with it instead of the “Vibrating empty capsule sorter”.

Set the machine speed to 45 or 50 cups/min or a lower number (normal speed).

Switch running mode to “Auto”.

Push green [RUN] button, run your rotary K cup filling machine for several capsules or even all the capsules you loaded into the machine.

Pay attention to the powder leakage rate from the filling nozzle during this production process.

To get a pause, push red [STOP] button to stop running immediately.

To finally end this production, press "Drop cup" function off on the operation functions page(function button turns gray), then no more empty capsules will be fed to the table and machine will stop when it finished all the capsules on the table.

Or you can just wait until the machine run out all the empty capsules you loaded into the capsule holder.

Confirm the result of this trial production.

·the sealing quality

·the filling accuracy

·the unqualified products rejection rate(when equipped with inline weight checker)

·the brewing(check them on coffee brewing machine)

Any unexpected result occurs, contact AFPAK Jeffrey in time.

Complete this preparation

The last thing we need to do is to do a little cleaning and shut down.

If you are not ready for the actual production right away, then do the following things to complete this preparation.

First, clean the hopper and vacuum the coffee loader as shown in the video.

Then, return them to their original position and clean the rotary coffee capsule filling machine inside.

(Including the table, suck powder head, cutter and the heat sealing head(can wait for it to cool down).)

Then, shut down the air supply on pressure reducing valve and power off the rotary coffee capsule filling machine.

At last, shut down the air compressor and then the freeze dryer.

(Shut down the nitrogen generator firstly if it has been turned on.)

More to read:

1. How to make changeover on RN1S coffee capsule filling sealing machine
2. manual to use rotary coffee capsule filling machine

Linear Vs Rotary k cup filling machine: what are the differences? which one is better?

When a company is deciding to invest in a fully automated coffee capsule filling and sealing machine, it can be particularly challenging to find the right one for the production line because there are so many selections.

Buyers tend to get dazzled. One of the most common questions we receive is how to choose from a linear or rotary K cup filling machine.

In this article, we will focus on the most obvious differences between these two types of filling machines made in our factory.

What is a Linear K cup Filling Machine?

It refers to a K cup filling machine with a straight body.

In terms of internal structure, all working stations are in a straight line from the empty capsule drop to the filling and sealing, until the capsule output.

The mold plates carry the capsules and move in a straight line between all of the working stations.

At one end of the machine is the starting station for dropping the capsules, while at the other end is the final station for outputting the filled and sealed capsules.

What is a Rotary k cup Filling Machine?

It refers to a K cup filling machine with a cylindrical body.

In terms of internal structure, all working stations are on a circumference, starting from the capsule drop, through the filling and sealing, until the capsule output.

The mold plates that carry the capsules complete the circumference between all stations.

The starting station for the capsule drop is next to the final station for the output.

Big Difference

1. Different workload when changing capsule type

We know that when changing the production capsule type(for example, from K cup to Nespresso), it is often necessary to change the whole set of mold plates on the machine.

A single-lane rotary filling machine has fixed 12 mold plates, while a single-lane linear machine has more than 44 mold plates (the number will be larger as the number of stations increases).

So when a linear machine needed to be changed from K cup to Nespresso, it will take much more operation time than a rotary K cup filling machine.

Meanwhile, the rotary machine saves material because it uses fewer mold plates.

• The different workloads in machine maintenance

If you look closely at the running of the machine, you may notice one thing the mold plates of the rotary machine can be lifted from the bottom (both auger filling and heat sealing station).

The purpose of doing this is not to spill the powder out at the auger filling station, and the second is that at the heat sealing station after lifting the mold plate, the air cylinder for heat sealing will not cause continuous downward pressure on the big round disk which will make it tilt after long working hours.

However, the linear machine is unable to do the lift-up of the mold plates, but only to pad an aluminum plate right below the mold plate at the heat sealing station to minimize the downward pressure of the mold plates caused by the heat sealing air cylinder.

However, the continuous downward pressure at this station still exists, and after long years of machine operation, there will be a possible result of a lateral or vertical change in the position of the mold plates, deviating from its original position.

When this phenomenon occurs, it is necessary to adjust the position of the whole set of mold plates.

This is a work cost time and requires specialized technicians to be there to do it.

That is to say, from this point, the rotary K cup filling machine has a higher stability.

• Internal space size

The linear machine has a long body and a large space reserved, so there is room to add several processes to the standard workstations.

In contrast, the rotary machine was designed to save space and make the machine compact.

Therefore, it is a little difficult to add processes to the standard stations when it has fixed only 12 stations.

For example, you want to produce Dolce gusto coffee capsules, and you prefer to fill each capsule with some special flavor additives.

For a rotary machine, it is difficult to do this because it requires two additional film cutting (inner and outer film) and flavor injection processes on the standard model.

In this case, the linear machine is highly recommended.

Conclusion

Features of linear K cup filling machine: larger space uses more mold plates, takes longer time when changing production capsule type, may need to adjust the mold plate position after long years of operation.

Features of rotary K cup filling machine: more compact space, fewer mold plates (12), takes less time when changing production capsule type, and no need to adjust the mold plate position after years of operation.

In terms of price, the rotary K cup filling machine is about 20% more expensive than the linear type.

As the actual user of the K cup filling machine, you need to let it know some necessary parameters, such as the filling weight, only then can it fill to capsules at the fixed weight you want.

In fact, it’s not yet enough for the machine to achieve the special filling weight you need, because it has not been equipped with an automatic filling weight adjustment function.

That function means as long as you set the [Fill weight] parameters, the machine can try different filling weights again and again automatically until the weight reaches the goal.

As the K cup filling machine will be designed to become more intelligent, that function may become a standard in the future.

For now, in addition to the filling weight, the K cup filling machine also needs to know a coefficient called [Fill ratio] to find out how many turns the auger is needed to make.

In this article, we will talk about how to set these two filling parameters on the control panel(touch screen) of the K cup filling machine made by AFPAK.

One is [Fill weight] and another is [Fill ratio] as shown in the picture below.

Operation Guidance

Step 1: Preparation.

First, confirm that your K cup filling machine is powered on, the compressed air is well connected, and there are about 60% ~ 80% full of coffee powder in the hopper.

Then loosen the fixing screw a little bit so that the whole hopper with the filling nozzle can be moved out.

Then turn the hand wheel to lift the whole hopper a little higher to where it can be turned out of the big round table.

After moving the hopper out, place a powder collection box under the filling nozzle.

Prepare a scale on your side, put an empty cup(such as a K cup) on, and zero it.

Step 2: Change the parameters on the screen for the first time.

Press the [Operation screen] button in the bottom of the screen.

Then press the [Auto] button in the middle of the screen to switch the mode to “Manual”.

Then press [Filling][Stir] two buttons on the left of the screen to turn these two functions on.

Press the value of the filling weight which is on the right of the [Fill weight] label to enter into the value modification interface.

Fill in the value that how many grams of the coffee powder you want to load into each capsule, then press [Enter] to save this modification.

As for the [Fill ratio], keep the factory setting value for the moment.

([Fill ratio] is one of the coefficients determining how many turns the auger is required to achieve the [Fill weight]. You need several times to try later to get the right value.)

Step 3: Test running for the first time.

(The first try to find out whether [Fill ratio] is just the right value by running the machine and weighing the filled K cups.)

Press the green RUN button at the bottom of the control panel to run the machine.

(Actually only the [Filling] and [Stir] two functions will be active.)

Ignore the first few times of filling(about five times), and let the powder be filled into the collection box.

(In this process, the coffee powder will be gradually and evenly distributed to the auger, and only then you can weigh the filled K cups.)

Put the prepared empty cup under the filling nozzle to get the one-time filling powder and then weigh it.

(Write down the weight if you think it’s necessary.)

Empty this filled cup and repeat the above actions(filling and weighing) about five times.

Press the red STOP button at the bottom of the control panel to stop the machine.

Calculate the average filling weight and compare it with the [Fill weight] value that you set on the screen before.

Step 4: Change the [Fill ratio] value on the screen.

If the average weight in step 3 is larger than [Fill weight], then decrease [Fill ratio] by 0.01 or 0.02.

If it is lower than [Fill weight], increase [Fill ratio] by 0.01 or 0.02.

Else it means now the [Fill ratio] is just the right value and needs no changes or further tests.

Step 5: Repeat step3 and step4 until the average filling weight is almost equal to [Fill weight].

The “almost equal” means the deviation is little than 0.1.

It should be noted that the hopper needs to be refilled in time to keep 60% ~ 80% full of coffee powder inside during the tests.

The following video is a sample of how to operate our rotary K cup filling machine.

The Principle of Auger Filling System

Because the auger will be evenly filled with coffee granules which are not very much in particle size, the weight of the coffee on each turn (or each small section) of the threads is almost the same.

So if the auger rotates a fixed number of turns, it can fill a fixed number of coffee.

The servo motor is used to precisely control the number of turns of the auger.

As long as the machine knows the [Fill weight] and [Fill ratio], it will calculate how many turns the servo motor needs to rotate the auger each time.

Remarks

The weight of coffee on each turn of the auger will be influenced by several factors: coffee beans, roasting, grinding(particle shape or size), auger size, and the amount of coffee powder left in the hopper(the more powder in the hopper, the tighter they are pressed on the auger).

All these factors lead to different [Fill ratio].

During the real production process, it is probable that different coffee powders will be used to fill into capsules, and this is the time that the [Fill ratio] parameter is need to be reset.

The filling accuracy that can be achieved now is ±0.2g.

After the complete set of parameters, the hopper needs to be turned back to its original position.

This includes the horizontal position and the vertical position.

If these positions are not easy to find, it’s better that you mark them before you start to set filling parameters.

Many users always encounter a problem when they first get the AFPAK k cup filling and sealing machine to try to produce, that is, the phenomenon of spreading powder is very serious, resulting in unattractive coffee capsules. This article will analyze in detail the causes and solutions of powder spreading

How does coffee fill into cups?

First of all, to understand the reason for spreading powder, we have to be familiar with the operation logic of powder filling.
The coffee or other powder is rotated inside the filling hopper by the screw/auger, and the powder stored on the screw/auger will flow to the inside of the cup, (this set of mechanisms is not suitable for powder with too good flowability). There is usually a stopper at the lower nozzle to prevent the powder from spreading. And the screw/auger is controlled by a high precision servo motor, and the number of turns of servo rotation to control the amount of powder filling.

Why the coffee will spread out?

Usually, the spreading of powder generated by factors such as wrong parameter settings, cup position is not adjusted correctly, and the powder in the flow of static electricity and other reasons. Next, we will check one by one

1- Cup position:

This is a relatively common situation. Because the hopper needs to be cleaned frequently, it is inevitable that the position deviation will occur during disassembly, so in the case of spreading powder, the position needs to be lined up:.

• whether the hopper is pushed into place: In the process of cleaning, we will lift the hopper position, as well as move out to clean, so in the process of putting back need to pay attention to whether the hopper has been pushed back to the cup-centered position?

• In addition, we also need to check whether the cup has completely touched the material nozzle after the top-up, with no gaps? If there is a gap, the powder will spill through the gap to the outside

In short, the filling process is to ensure that: the cup is facing the filling spout and that the filling spout completely covers the mouth of the cup without gaps, so that the coffee powder will not spill

2- Parameter settings:

After the position are right, if there is still a spreading powder situation, there is a need to check whether the parameter settings are reasonable

The filling parameter setting is made up of two parts: the filling time, and the servo parameters. The two sets of parameters work well with each other to achieve perfect filling

2.1- Filling time:

mainly consists of three parameters: Filling/ Filling UP/Down/blender
The filling is to control the time from the beginning to the end of the coffee powder filling, generally set between 950-450
Filling UP/Down is to control the time when the cup starts to come up and drops back to its original position. Generally set between 950-450
Stir is the time to stir the coffee powder in the hopper, which can be ignored.

Note that the above angle parameter settings are based on the value on the machine's encoder, which represents the current machine stop position. Can not be set and changed at will
Generally, after the cup reaches the lower spout, the coffee powder starts to fill, then after the filling is finished, the cup returns to its original position.

2.2- Servo Parameters:

When you click on the servo parameters on the left side of the screen, you will see the above page

There are six parameters on this page: Fill weight, Fill Ratio, Fill Servo speed, Clearing speed, Servo acceleration, and servo deceleration.

Fill weight and Fill Ratio is to set the filling weight parameters. you can check this video to learn how to set these two parameters:

Fill Servo Speed is to adjust servo motor turning speed, normally for K cups, we set 1500-2500, and for Nespresso, we set 1000-1500.

Servo acceleration is to set the parameters to start the auger turning, which means how fast the auger can reach the fastest turning speed, normally set 50-300

Servo deceleration is to set the parameter to stop the auger from turning, which means how fast the auger can stop turning, normally set 50-300

3- Static problem:

We found that the darker the coffee is roasted and the richer the oil is, the more likely it is to generate static electricity during the filling process.
After the generation of static electricity, the coffee powder is more likely to stick to the downstream spout, making the coffee powder transfer to the cup and other parts of the cup during contact with the cup.
Therefore, it is best to configure some electrostatic elimination devices to prevent this type of situation from occurring.
Specific methods of eliminating static electricity can be answered by contacting our sales engineers, who have summarized a set of static electricity elimination solutions based on customer feedback, which substantially helps customers solve many problems of spreading powder.

The above is our summary of the causes and solutions to the problem of spreading powder, there may be other situations that lead to the occurrence of such problems, we welcome feedback from our readers, and we sincerely welcome more comments and suggestions

About the Author

Jeffree Fang - Owner of AFPAK

As one of the first technicians in China to research coffee capsule filling and packaging technology, with more than ten years of front-line sales, design, R&D, and production experience, he has helped hundreds of coffee companies to set up their coffee capsule production lines successfully so far. He has been committed to developing higher-end, more advanced coffee capsule filling and packaging machines and constantly collecting feedback from customers, making AFPAK's machines more and more popular.

The manual of H2 coffee capsule filling sealing machine

What is the main structure of the H2 coffee capsule filling sealing machine.

The structure of the H2 coffee capsule filling sealing machine includes the empty capsules sorter and feeder device, empty capsules conveyor and filling and sealing zone.

1.1 The empty capsules sorter and feeder device and the empty capsules conveyor

With a vibrating plate, the empty capsules sorter and feeder device is used to sort out all disorganized empty cups so they could be put in order one by one on the conveyor. For H2 coffee capsule filling sealing machine, there would be 2 lanes of conveyor. The conveyor will deliver all the sorted empty cups to the filling and sealing zone.

1.2 The filling and sealing zone of H2 coffee capsules filling and sealing machine

The filling sealing zone consists of aluminum capsules feeding device, the coffee powder filling system, the nitrogen flushing system, the anti static system, the coffee powder tamping and capsule edge cleaning system, the roll film cutting and sealing station, the second sealing station and conveyor.

The aluminum capsule feeding device

The capsules are stocked here and delivered to the conveyor. Basically, the function of this device is similar to empty capsules sorter and feeder device, which is delivering the coffee capsules to the capsules conveyor. But the difference is based on the types of coffee capsules, the empty capsules sorter and feeder device are used to sort out those coffee capsules that are not easy to stack by taking advantage of the vibrating device.

The coffee powder filling system

This coffee powder filling system has a conical coffee powder silo which could contain the powder of coffee, cocoa, tea leaves or other type of granules. The coffee powder will be filled into the coffee capsuled in the position of the conveyor.

The nitrogen flushing system

The nitrogen flushing system is used to keep nitrogen flushed during the process of filling and sealing so to ensure the freshness of the coffee powder and extend the shelf life of filled and sealed coffee capsules.

The anti-static system

The static electricity might be generated during the process of filling and sealing, which is harmful to coffee capsule quality and their output, and also the machine itself. Static electricity can cause powder deposition during production to block pipelines. The anti static system will lead to form a conductive layer on the surface of the parts of the machine, thereby reducing its surface resistivity and allowing the static charge that has been generated to leak quickly.

The coffee powder tamping and capsule edge cleaning system

This system is to tamp the coffee powder in the coffee capsules, so to extract the air inside. Also there is edge cleaning function to make sure a complete sealing.

The roll film cutting and sealing station

The roll film cutting system would cut the film into the shape of the lid which match the size of the mouth of the coffee capsules. And the system would deliver it to the sealing station for sealing the film to the coffee capsules.

The second sealing station and conveyor

The second sealing station is to make sure the sealing is tight enough and complete. The conveyor would output the well filled and sealed coffee capsules.

How to connect the empty capsules sorting and feeding device to the H2 coffee capsule filling sealing machine?

In general, the empty capsules sorting and feeding device will be shipped separately. Therefore, after receiving this device and H2 coffee capsule filling sealing machine, customer will need to link them together.

The key thing is put the 2 machine at the right position, so the conveyor of the empty capsules (2 lanes) sorting and feeding device aligns with the conveyor of the H2 coffee capsule filling sealing machine, that the empty capsules can be delivered from the sorting and feeding device smoothly.

After the device is put in the right position, the 2 pipes should be connected.

Further, connect the pipe related the vibration plate. Once it is connected and the switch is on, the device is ready to work.

How the cleaning of the hopper which contains the coffee powder is carried out?

Firstly, find the screw on the side of the hopper. Release the screw a bit. The the cover will be able to be removed.

Take out the down cover. So the whole hopper could move away from the machine.

Put a bin down the nozzle of the hopper to collect the coffee powder residue after cleaning.

The next step is to find the “clean hopper” on the screen and click the “run” button. So the coffee powder residue will be cleaned drop to the bin.

As on the photo there are some connectors. Take off them.

 On the upside of the hopper, there are 4 clamps. Release them. So the whole hopper is ready to open that the auger and other parts could be cleaned.

After cleaning, when putting the hopper back, be careful that the nozzle is in the right position, matching the positions on the conveyor mold.

The system manual for operating the H2 coffee capsules filling sealing machine

Click “auto” button, so the machine will carry out production automatically.

“Sorted cup catch” refers to the bio-degradable capsules from the sorting and feeding device.

“Drop cups” is related to aluminum capsules feeding device.

“Filling” means the process of filling the coffee powder to the empty coffee capsules.

“Feeding” refers to delivery the coffee powder from the coffee powder tank to the hopper.

“Film cutter heating” is related to the filling and sealing area’s temperature of “film cutter 1 temp.” and “film cutter 2 temp.”.

“Sealing head heating” refers to the second sealing head.

“Heat sealing 1 temp.” and “Heat sealing 2 temp.” refers to the second sealing station’ s temperature.

“Vibrating sorter” is for sorting out the empty capsules in the empty coffee capsules sorting and feeding device.

“Sorter air blowing” refers to the empty coffee capsules sorting and feeding device.

“Host speed” means the running speed of the machine.

“Fill ratio” is the amount of coffee powder to be filled.

“Fill 1 ratio” and “Fill 2 ratio” are used to adjust the accuracy of the coffee powder not filled accurately. Big number means more coffee powder is filled and small number means less coffee powder is filled.

On the “Operation scree” page.

The blue gear shape button is for manual running or automatic running.

For auto model, the machine will run itself and the relative button will be green.

For manual mode, control each function and press the Green button“Run”. So this function will work.

On the “Parameter screen”.

The parameters are set and tested already. There are many pages on the “Parameter screen”. In general, only “Servo parameters” should be adjusted.

Before you adjust the parameter on “Servo parameters”, you better screenshot the original data.

“Cylinder debugging” refers to control of each cylinder.

“Language” is for setting the language.

Below yellow button “Jog” refers to run the machine for one time.

Green button “Run” refers to running the machine.

Red button “Stop” refers to stopping the machine. When the alarm is on, use the “Stop” button to stop the alarm.

“Emergency stop” is to stop the machine in emergent situation.

An video introduction is as below.

How the roll film is placed on the H2 coffee capsule filling sealing machine?

The new roll film will be put on the above parts. Press the air gun to make the film flat as on the video.

The film will go through the sealing station and back to the used film collection parts.

How the electricity, air compressor, and nitrogen generator is connected to the H2 coffee capsule filling sealing machine?

This thick cable is 3-meter long which is the electricity cable. Change the plug and connect it to the power.

There is the switch for the machine to run after all are connected.

This is the part to connect the air compressor. The transparent pipe is used to connect the air compressor.After that, change the position of the blue part to get air supply and the meter color will be changed from green to red. The number will be higher on the meter. The air pressure is set to 0.4Mpa in general. Only this 0.4Mpa is met, could the machine work properly. If it is lower than this number, the machine will not work well. And the alarm will be on.

Lift the top part and rotate it so to adjust the air pressure. After the air pressure is adjusted, press the top part down to the original position.

Below the air compressor connection part, there is the nitrogen generator connection part. The red arrow part refers to the input of the nitrogen. To adjust the pressure level of the nitrogen, you just need to make sure it is a little higher than zero. It does not require high pressure for nitrogen flushing.

How the filling weight is adjusted on the H2 coffee capsule filling sealing machine.

Firstly, fill the hopper with coffee powder to make sure the hopper is 80% full. So a constant filling would be ensured. Move the hopper aside to adjust the filling weight with a bin below the nozzles to collect coffee powder.

Find a cup and a scale. Put the cup on the scale and reset the scale to zero.

After, go to the screen. Click the “Filling” and “Stir” and make sure they become green on the “Operation screen”. Press the green “Run” button. So the coffee will start to drop from the nozzles.

If filling weight is set as 5.5, adjust the fill 1 or fill 2 ratio to increase the accuracy.

When filling weight is well set and adjusted, put the hopper back to the right position and lock it.

How the inline weight checker is working on the H2 coffee capsule filling sealing machine?

The inline weight checker is connected to the conveyor (the output part), used to weigh the filled and sealed capsules.

A brief introduction on parts replacement of the hot seller-RN1S k cup filling sealing machine

As one of the most popular k cups filling sealing machine in the market, RN1S k cup filling sealing machine has gained great preference among customers. It has helped a lot of startups, small business and medium business to grow, achieve their productivity target and reach their sales goals. To better help customers understand this machine, AFPAK provides here guidance in detail on how the replacement of key parts of RN1S k cup filling and sealing machine is carried out.

Please kindly note when you carry out the below steps to take out or replace the key parts of the RN1S k cup filling sealing machine, you need to make sure the power is switched off and the machine has stopped running. Besides, it is better that the machine is well-cleaned with no coffee powder inside before replacing any parts.

How the cup magazine or the cup silo is taken off?

Fours screws close to the top of the cup silo are used to hold the cup magazine to ensure that the cup magazine is stable. So the first step is to unscrew all of them and you will be able to unite the cup magazine. While there are two screws used to tighten the bottom of the cup magazine. After taking off the top of the cup magazine, you need to release the two screws so that the bottom of the cup magazine could be removed. it is quite simple that any one in the factory or the workshop could do it.

When you remove the cup magazines, you need to make sure there is no cup inside. Or if there are cups in the cup silo, hold the bottom of the silo to prevent this cups from dropping and falling to the ground everywhere. Always remember to take the cup silo off gently, in case that the edges would cause wound to the operators.

How the cup separator is replaced?

After the cup magazine is removed, the cup separator should be taken out manually. There are few screws adopted to fix the cup separator which are put on position that could be easily unscrewed. When unscrew the cup separator, be careful of not letting the screws and some parts fall to the ground as some parts are small which might easily drop through the hollow parts of the machine. Hold those small parts while screw them. Besides there are blue and black tubes or tracheae connected to the cups separator, be mindful that you do not cause any damage to them as the screws are hidden inside. Further while removing or taking off the blue and black tracheae, you need to pay attention to the direction of the tracheae, so not to make mistake when connect them back to the cup separator again.

When the new cup separator is ready to be fixed to the machine, you need to firstly tighten the four screws on 2 sides. Then you could fix the bottom plastic cover to the cup separator. So you could put the bottom magazine or the new one back. For this step, the key thing is that you need to be very careful of the position of bottom cups magazine and do not let it touch the cup separator. There is space required between them as the cup separator moves back and forward to separate the cups from the cup magazine and deliver them to the positions on the round plate. There are gaps between two cups stacked in the cup silo which will be taken advantage by the cup separator to realize the cup separating. When cup magazine is set at the right position, screw it to tighten it to the machine.

The last step is to put the blue and black tubes to the right place.

How to replace the filling nozzle?

It is quite simple. The filling nozzle are with internal thread. That means basically it is a screw and all you need to do is unscrew the old one and screw the new one to the machine.

How the vacuum suction head is replaced?

The vacuum suction head is stored inside the round shape metal cover.  To replace it, the first step is to take it out of the RN1S filling sealing machine. Then open it and take the vacuum suction out.

There are two big screws used to fix the round shape metal cover. You can only take the round shape metal box out after you unscrew the two crews. It is suggested to release the screw tightened horizontally firstly. After that unscrew the vertical screw.

There are four screws on top of the round shape metal cover. After remove those four screws, you will be able to take the top cover off. There will be another screw in the middle for round shape cover. By holding the bottom and unscrewing this screw, you will get the old vacuum suction head out.

Replace the old vacuum suction head with the new one. Then screw it to the round shape metal cover and put it back to the machine and fix it. Hence, the whole process is complete.

How the lids magazine or lids silo is replaced?

The lids magazine is a hollow tube shape part made by metal. It is fixed to the metal lids magazine platform by four screws. To replace it with the new one, all you need to do is unscrew the old one and put the new one on the machine by screwing tightly.

How the sealing head is replaced?

To change the sealing head, you need to release the whole part which contains the sealing head first. There are 2 screws applied to fix the part to the RN1S filling and sealing machine. Unscrew them while holding it to prevent the part from dropping. By taking out the part, you will be able to see the screw at the bottom of the part that fix the sealing head. Unscrew this screw and you will get the old sealing head. Replace it and fix it back to the machine. After putting the whole part to the machine, the whole process is complete.

Humans have changed the shape of food, and the food industry is changing human eating habits. Thought the "disappearance" of canned goods, in a new way reappeared in front of consumers.

Recently, a bottle of mysterious power from the northeast - canned yellow peaches, by consumers crazy snapping up.

"There is nothing that a can of canned yellow peaches can not solve, if not, then two cans." In the hearts of Northeasterners, canned yellow peaches is God. When I had a fever as a young child, my mother threw a spoonful of canned yellow peaches water, simply the height of maternal love epitomized.

However canned in thousands of households, gradually forgotten, for a long time, can be put in the corner, or even disappeared from the shelves.

The "China Canned Food Industry Production and Sales Demand and Investment Forecast Analysis Report" shows that China's canned food production steadily ranked first in the world, but the per capita annual consumption of only 1 kg, while the United States per capita annual consumption of canned food in about 90 kg, Western Europe is about 50 kg.

01 Canned yellow peaches "seal of God"

During the epidemic, canned food unexpectedly turned red, it is also time to get reacquainted with it.

Perhaps even the yellow peaches themselves could not have imagined that one day they would beat all fruits and become the most popular canned food.

Recently, sold off in addition to ibuprofen, even flowers, and other drugs, but also canned yellow peaches. Online store daily sales surged from more than a thousand to tens of thousands of orders, Lin's store, sincerely the daily sales of canned goods on the million, set off a national purchase boom.

Why canned yellow peaches? Is it just because of the "peach" over a robbery? This is to start with the Northeast "metaphysics".

In the past, the northeast has "sick to eat canned yellow peaches" a saying. For many people in the Northeast, canned yellow peaches is their exclusive memory, and is one of the necessary treatment for colds and fevers.

In the early years, the Northeast fruit is rare and difficult to transport difficult to preserve, especially in winter, most areas can eat limited fruit, and many people have developed the habit of eating canned fruit, and even become a tradition.

Of course, canned fruit, which can replenish water, sugar and vitamin C, has also become the preferred nutritional product for patients. Especially for children, when sick, every bite of cool sweet is a wonderful spiritual comfort, canned yellow peaches have become a "protector".

In addition, yellow peaches are mainly grown in northern, central and southwestern China, Shandong Pingyi, Zhejiang Jiashan, Hunan Yanling, Liaoning Dalian, etc. are famous yellow peach production areas.

Among them, Dalian, Liaoning Province is both an important city for growing yellow peaches in China, but also the main production area of canning. Early in the Republic of China, Dalian canning has taken shape. By the 1990s, Dalian Canned Food Factory alone, canned varieties of up to 300, canned fruit is also at this time into ordinary people's homes.

"When I had a fever as a child, my mother bought me canned yellow peaches. I don't remember much from taking medicine, but a bottle of canned food went down and the fever went down." Lin Lin from the northeast to the view tide of new consumption (ID: TideSight), said, "It must also be a glass can, strong."

With the development of logistics and planting technology, the people of the Northeast to achieve fruit freedom, canned yellow peaches gradually withdrew from the mainstream snack market, but this does not affect its status in the hearts of consumers.

Especially these days, canned yellow peaches "magic" pull full, attracting consumers to buy. Soon, some of the platforms of canned yellow peaches were bought out of stock.

Data show that in the last month, Jingdong supermarket sales of canned yellow peaches skyrocketed, up 245% over the same period last year, sales are three times the canned oranges. As of December 12, canned yellow peaches purchased in the top three regions are Beijing, Liaoning, Hebei.

China Canning Industry Association Vice President Chamber of Commerce Ming said that many manufacturers have been a shortage of packaging materials, and logistics tensions, the country's canned fruit sales are expected to grow by 15% this year.

On December 9, the canning brand Lin Jia Puzi issued an article on a social media platform to dispel rumors that the canned yellow peaches themselves do not have any medicinal effect, and advised netizens to stock up rationally and not to follow blindly. It also said that the current supply is sufficient, no need to panic, and no need to mad rush.

December 10, the can brand sincerely also repeatedly responded that the majority of netizens' rational consumption do not blindly follow, with the text "canned yellow peaches will bless every northeastern child."

Canned yellow peaches is not medicine, nor is it metaphysical, consumers naturally understand, they buy childhood memories, is the sentiment.

02 Misunderstood canned goods

There are many categories of canned goods, in addition to canned fruit, there are canned seafood, canned vegetables, canned meat and so on, both canned food and canned beverages.

Historically, the earliest cans were made from glass jars with cork and wire tightly plugged.

In 1795, the French emperor Napoleon led the army to conquer the four sides, living for a long time on board the seafarers because they could not eat fresh vegetables, fruits, and other food and illness, some also suffered from serious life-threatening scurvy. In order to solve the problem of food storage when marching in war, the French government used a huge prize of 12,000 francs to solicit methods of long-term food storage.

After continuous research and practice, the Frenchman Nicolas Appel and his wife, who operated candied food, finally succeeded in 1804. He will treat the food, and then into a wide mouth jar, all placed in a pot of boiling water, heated for 30-60 minutes, while hot with a cork tightly, and then reinforced with thread or sealed with wax, this technology was patented in 1810 after the public. This approach can preserve food for a longer period of time without spoilage and is the prototype of modern canning.

Appel's glass cans soon after the introduction of the British Peter Duren developed thin tin cans made of tin, which is also the originator of today's tin cans.

In 1862, the French biologist Pasteur published a paper clarifying that food spoilage is caused by bacteria. As a result, canning factories use steam sterilization technology to make canned food to achieve absolute sterility standards. Today's aluminum foil packaging cans were born in the 20th century in the United States.

China's canning industry started late. In the late Qing Dynasty, with the opening of the country, canned food and its production process began to enter China.

In 1893, the patriots of the time, in Guangzhou, invested in the establishment of China's first canned goods factory - Guangmao Xiang canned goods factory. China's canning industry also began with the first product produced by Guangmaoxiang - black bean pangasius.

Subsequently, the coastal Tianjin, Xiamen, Ningbo, Shantou, Yantai, Dalian and the mainland of Chongqing, Chengdu, Wanxian and other places have also established a number of canned food factories.

At the beginning of the Republic, China's canned food manufacturing industry had seven centers in Guangzhou, Shantou, Xiamen, Fuzhou, Shanghai, Suzhou and Yangzhou, with products covering several categories of fruits and vegetables, poultry, fish, candy, cookies and sauces.

According to the "Guangzhou City Magazine", before the outbreak of the war in 1937, Guangzhou already had 14 canning factories with an unprecedented annual output of more than 3,000 tons, and 90% of them were sold to the South Seas and America.

Poster of Meilin Canned Food Company
Image source: Meilin

The "old Chinese brand", Meilin, was also established in that era. Compared to the exports of Guangzhou and Chaoshan, the canning factory in Shanghai "produced to save the country", more national self-help meaning.

In order to resist imports and develop China's canning industry, in July 1930, Shi Yongxi, Dai Xingshui and other savings and loans to banks, the official establishment of Meilin Canned Food Factory.

Meilin use of local raw materials, local production, compared with foreign goods at low prices, loved by consumers. While expanding the local market, Meilin also actively went global.

At the 1934 Chicago World's Fair in the United States, Merlin canned foods received the "General Assembly Appreciation" evaluation and the "Successful Cooperation" certificate. Then it was exported to Southeast Asia and entered the European and American markets after the 1940s.

After the founding of the country, the domestic canning industry ushered in a period of rapid development.

In 1956, the state prepared for the construction of the Guangdong Canning Factory, which was completed and put into operation in 1958, and the factory was built in accordance with the Soviet architectural model of office buildings and plants. Guangdong canning plant is one of the 165 key projects of the Soviet Union and China's economic cooperation, but also the largest canning plant during the first five-year plan of the new China, but also the largest canning plant in Asia at the time.

Data show that in 1959 China's total output of canned goods was 160,000 tons, more than half of which was for export, involving more than a dozen varieties of pigs, cattle and sheep, poultry, fruits, vegetables, etc. In the early 1970s, the number of canned goods exported exceeded $100 million.

In the era of material shortages, canned goods were a luxury. In the early 1990s, sales of canned goods in the domestic market reached a small peak. People used canned meat as a New Year's gift and canned fruit as a sympathy gift for visiting the sick.

03 Canning industry was "awakened"

It can be said that canned goods have played a colorful role in Chinese business history.

In the early 1990s, Mou Zhin, formerly China's richest man, used light industrial products, including 500 carloads of canned goods, to buy back four Tu-154 airliners from the Soviet Union, becoming a legend in the Chinese business community and witnessing the high point of Chinese canning in international trade.

The production of canned food has two key features: sealing and sterilization.

From the point of view of production technology, in front of many contemporary foods, canned without technology and ruthless work. It can even be said that canned food is almost no additives and best able to maintain the original flavor of food products.

According to statistics, China's canned goods production continued to increase from 2012 to 2016, reaching an industry peak of 13,948,600 tons of production in 2016, with revenue of 175,179 million yuan and total profits approaching 10 billion yuan.

However, since then, the development of the canning industry has entered a bottleneck, both in terms of production, and growth rate, and the overall trend in revenue has continued to decline. In 2019, the total revenue of Chinese canning enterprises was above size by about 128.21 billion yuan, with a total profit of 7.87 billion yuan.

China is a large producer of canned goods, supplying a quarter of the world's canned goods, but is not a large consumer of canned goods. However, the domestic canned goods market has a lot of room for development, and some data show that by 2023, China's canned goods industry market capacity is expected to exceed 320 billion yuan.

The problem with canned food is high salt, high sugar, and high oil. With the popularity of health awareness, consumers prefer fresh and short-preserved food, and coupled with the impact of take-out, the development of canned food is limited.

These years under the influence of the epidemic, consumers began to stock up. Long shelf life, a wide variety of canned food has become the choice of most people. Wisdom Research Consulting data show that in the first half of 2021, China's canned food production increased by 11.8% year-on-year, which is also the first time in 2017 that growth.

This time, canned yellow peaches out of the circle is a revival of consumers' childhood feelings, but a closer look at the canned goods industry behind it is undergoing change.

In particular, this year, the State Administration of Market Supervision and Administration (National Standardization Administration) approved the release of "beef, canned lamb quality general rules" "tomato paste quality general rules" "canned pangasius fish quality general rules" three national standards in the field of canning revision; China Canning Industry Association released "China's canning industry branding three-year special action plan (2021-2023)", which are for China's canning industry pointed out the direction.

Supply chain end, the leading enterprises continue to mechanization, automation, intelligence, the formation of a complete industrial system; small and medium-sized canned food factories also towards the development of specialized, large-scale canning enterprises.

In addition, under the consumer iteration, the new needs of new people were discovered. Four happy pills, plum vegetable buckle meat, eight treasure rice, etc., healthier, more diverse, more in line with the current taste of young people's food is packed into the cans.

Li ZiQi canned ginseng and black bone chicken soup
Image source: Taobao @LiZiQi flagship store

For example, Lin Jia Pu Zi launched "sugar-free" "sugar control zero fat" canned yellow peaches; Meilin launched a "one person food" canned series; Li Zi Qi launched a ginseng chicken soup suitable for late-night overtime workers, travelers, and so on. The new brand that understands young people better has stepped on the wind of pre-made dishes and has also responded to the single economy.

Coupled with the general background of kitchen simplicity, fashion, and outdoor sports, the canning industry has simultaneously ushered in historical opportunities in different consumer scenarios.

Guangdong's black bean pangasius, Beidaihe's braised pork, Zhoushan's drunken mud snails, Yunnan's cloud legs, Hainan's Qingtanliang, Xinjiang's tomatoes, and grapes …… Canned food spans the mountains and seas and the seasons.

Humans have changed the shape of food, and the food industry is changing the eating habits of humans. Thought to "disappear" of the can, in a new way reappeared in front of the consumer.

from TideSight

Writer: Dundun Wong

Editor: Zisu

Coffee is a well-known beverage, but in fact, most people do not know that making the perfect cup of coffee is very tedious, it has to go through peeling, drying, roasting, grinding, and cooking, where the roasting and grinding and cooking process is the most critical, the length and temperature of the roasting process, the grinding means, and the water temperature and way of the cooking process determine the different qualities and types of coffee.

Regardless of the type of coffee, the time and temperature of roasting, the size of the grains, and the method of grinding, as well as the temperature and method of cooking are great test for people who like to drink coffee in making a good cup of coffee.

So this inconvenience of making coffee at home and the improvement of the tedious and time-consuming cleaning process led to the emergence and innovation of coffee machines and directly to the innovation of the way coffee is consumed in homes and offices, which is why single-cup coffee had to emerge.

KEURIG means "excellence" in Dutch.

Regarding the origin of single-cup coffee, the founder of KEURIG believed that coffee consumed at home should be as fresh as coffee consumed in a café, so he asked a very simple question: Why do people make a pot of coffee when they can only drink one cup at a time? It was this simple question that led to the creation of KEURIG.

The so-called single-cup coffee system consists of a single-cup coffee machine and a corresponding matching coffee package in a medium of some shape.

Generally, we call it by its specific name by using the shape of the media packaging, such as Nescafe Nespresso's matching shape of capsule-shaped aluminum packaging coffee, which we call capsule; TASSIMO machines use tray-like coffee bags, which we call T-DISK, while KEURIG machines use small cup-like coffee packaging, which we call "K-CUP" etc.

To use the machine, one puts a specifically shaped coffee bag into the machine and the machine quickly brews it to form a cup of coffee. After the coffee is finished people simply take the specifically shaped coffee bag out of the machine and throw it away, and there is no need to clean it again. Later, some single-serve coffee systems gradually introduced other beverages such as tea and hot cocoa.

These beverages with similar practices have slowly spread to people's lives, making them easier and faster to drink.

Now, in the United States and even the world, people's love for k cup coffee has been beyond imagination, It is estimated that the global Keurig K-Cup market was valued at over $7 billion in 2019, and is projected to reach approximately $14 billion by 2027, growing at a CAGR of 8.2% during the forecast period 2020-2027. Such good market!

the following I want to introduce you to several of the best-selling k cup coffee brands in the United States (ranked in no particular order, data from Amazon)

The best-selling K cup coffee online lists:

The Original Donut Shop

Donut Shop brand coffee capsules are quite popular with the public, and the medium roast inside is the most popular. For infrequent coffee drinkers is also very suitable, the coffee aroma is strong enough, the taste is not too bitter and not too light, and freshly baked donuts are particularly well matched.

Product Images and Overall evaluation：

Some product reviews：

McCafe Kcup coffee

The McCafe premium medium roast coffee cup pods provide a smooth, balanced flavor that is perfect for sipping throughout the day, allowing you to enjoy the McCafe experience at home or at work. This 100% Arabica coffee is carefully harvested from the rich soils and mountains of Central and South America. Brew a cup of McCafe premium roast coffee in all Keurig 1.0 and 2.0 brewing systems.

Product Images and Overall evaluation：

Some product reviews：

Starbucks coffee

Starbucks House Blend has a balanced aroma, body, and flavor - roasted to bring out the nutty and cocoa flavors. This is a medium roast coffee: smooth and balanced, with a rich, approachable flavor. Starbucks coffee is made with 100% specialty roasted Arabica beans

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Some product reviews：

4. Solimo k cup coffee

This is an Amazon brand of coffee, Solimo Dark Roast Coffee k-cup pods are made from 100% Arabica beans for a full, bold flavor. Compatible with 1.0 and 2.0 k-cup coffee machines.

Product Images：                                      Overall evaluation：

Some product reviews：

Peet's K cup Coffee

Peet's Coffee, founded in 1966 in Berkeley, California, Peets has always adhered to the concept of doing quality boutique coffee, not to be disturbed by the commercial atmosphere, Peet's is characterized by deep roasting, whether hand brewed or espresso, rich and full-bodied, more flavorful than the average coffee, and coffee beans are all top quality beans, inheriting the classic deep roasting process, to make the coffee is also excellent taste. Coffee is also excellent taste, bright, mild and delicate in the mouth.

Peet’s K-Cup Pods are fully recyclable - peel, compost or dispose grounds & recycle.

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Some product reviews：

Victor Allen's K cuip coffee

Victor Allen's sources 100% Arabica coffee beans from around the world and uses precision roasting techniques to ensure a premium coffee with a sweet and smooth flavor, the perfect balance between body and boldness, providing plenty of flavor and being 100% gluten-free and non-GMO.

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Some product reviews：

SAN FRANCISCO BAY

SF BAY COFFEE is an American family-owned company with a rich heritage. Only 100% Arabica and kosher-certified coffee beans are used. Hand-selected and grown at high altitudes. French roast coffee is one of their most popular coffees, with Arabica beans from Central and South America. It is roasted to create a bold, full-bodied coffee with a smoky aroma.

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Dunkin' kcup coffee

Dunkin' Donuts coffee is one of the most popular coffee brands in the United States, the coffee is roasted from 100% Arabica coffee beans, feel the smooth and delicious, balanced taste of the original coffee bar, bringing the same taste as the physical store purchase, with snacks as your breakfast companion or afternoon tea drinks are very good!

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Keuring Coffee Lovers Collection

Keuring Coffee includes 20 popular varieties of 3 K Cup pods, for people who like to try various flavors and challenge the unknown, if you also like adventure, choose Keuring Coffee and you will discover a new world of coffee!

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Green Mountain Coffee Roasters

Green Mountain Coffee Roasters originated in the volcanic highlands of Ethiopia, where the adventurous spirit of Green Mountain Coffee Roasters and its commitment to improving the land through sustainably sourced coffee was developed. A plethora of floral and citrus notes await there, subtly balanced by chocolate and caramel flavors for a bright, uplifting experience.

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Some product reviews：

Lavazza k cup coffee

Four generations of the Lavazza family have spent more than 120 years finding the best blends of coffee beans from around the world to provide you with an authentic Italian experience. It allows the use of the Keurig K-cup coffee maker to create a variety of delightful, sippable coffees. Enjoy the true taste of the unique Lavazza Italy.

Product Images：                              Overall evaluation：

Some product reviews：

Illy K cup coffee

illy's a unique blend of premium Arabica coffee, smooth, rich, and full-bodied, is made from a clever blend of 100% sustainably grown Arabica beans, carefully selected from different growing regions around the world. The result is an authentic Italian coffee that is perfectly consistent, smooth, balanced, and never bitter. A lot goes into making illy coffee - so illy is committed to giving back to everyone; creating a cycle of quality and awareness for all. Twenty-five years ago, illy pioneered the direct trade model by cultivating personal, lasting relationships with growers to produce the best beans. illy provides hands-on mentoring to growers around the world - helping them develop skills, and techniques and stay up-to-date on sustainable innovations at no cost.

Product Images：                                     Overall evaluation：

Some product reviews：

These are a few of Amazon's best-selling coffees, nowadays whether in busy work or in a casual afternoon, coffee has become an indispensable part of people's lives, then the fast and convenient k cup of coffee is a momentum, irresistible occupy a wall of coffee.

It is not difficult to find that people drinking coffee has begun to change from considering practical functions to focusing on life attitudes, and practical functions such as invigorating have gradually been divorced from the word coffee. People are refining the steps of coffee brewing like wine tasting, experiencing the subtle differences brought about by various operations. Coffee has permeated people's lives. It represents a variety of attitudes to life in a way that each person prefers.

In the future, coffee will permeate our lives in many ways.

How to produce best-seller K cup coffee?

After our analysis of the best-selling coffees on the market and our communication with hundreds of coffee company customers in the United States, we have roughly summarized the following points that we hope will help you.

1. the flavor of the coffee.

The flavor of coffee is the first important factor that allows customers to buy back, the origin of different, different depths of roasting brings the difference in the taste of coffee, can determine whether your coffee products can sell for a long time

2. Good packaging

Is your coffee catching the attention of new consumers? Can your brand power and good image be felt before consumers even taste it? Is it able to guarantee the freshness of the coffee? Good packaging can make you stand out

3. Price

The price of the k cup coffee is very important in the market. Price is one of the major factors that influence consumers' decisions when making a purchase. Price can also be used as a tool to differentiate similar products in the market and to help companies increase their profits.

4. Advertising:

Advertising is a key aspect of making your k cup coffee a bestseller. If your coffee is advertised effectively, it can create awareness among customers and increase demand.

5. Word of Mouth:

Word of mouth plays an important role in making a product a best seller. If customers have a positive experience with a product, they are likely to recommend it to others. This can help increase sales and make a product a best seller.

6. Availability:

Availability of a product is also an important factor in making a product a best seller. If a product is easily available, it is more likely to be bought by customers.

how to produce make perfect k cup coffee successfully

1. Start with high-quality coffee beans. The quality of the coffee beans plays a big role in the taste of your K-Cup coffee. Make sure you use the best quality beans you can find.

2. Choose the right roast. Light, medium, and dark roasts will all provide different flavors and intensities. Choose the one that suits your taste and preferences.

3. Grind the coffee beans to the right size. For K-Cup coffee, you want to grind the beans to a medium-coarse grind size. This will give you the best flavor extraction.

4. Measure the grounds. For K-Cup coffee, you’ll want to measure the grounds to 7g-12g of coffee per cup. This will give you the perfect cup of coffee every time.

5. Brew. Place your cup in the K-Cup machine and press the start button. The machine will do the rest.

6. Enjoy! You now have the perfect cup of K-Cup coffee. Enjoy!

What machine is recommend to produce K cup coffee

I would recommend the Automatic Rotary RN1S K cup Filling and Sealing Machine from AFPAK. This machine is designed for high-speed packaging of K-Cups and is capable of filling and sealing up to 70 cups per minute. It offers a variety of features, including an adjustable filling nozzle and an easy-to-use touchscreen interface. The machine also features an integrated safety system and can be easily integrated into your existing packaging line.

You can also check other K cup filling sealing machines from AFPAK here:

2023 New K cup filling sealing packaging machine and empty k cups and sealing lids

Contact AFPAK

If you have more suggestions and comments, please feel free to contact us

An interview with the most experienced team of manufacturing coffee sealing and filling machines at AFPAK is revealed to unravel more details on the popularity of coffee capsules

The interviewee and his role:

Allen Cao, who is the coffee sealing and filling machine designer at AFPAK

Q: The reasons behind the popularity of coffee capsules or instant coffee.

Allen:

There are a few reasons why coffee capsules are so popular or why there are more and more people interested in instant coffee.

Convenience: By using coffee capsules, anyone could get a cup of fresh coffee within 1 minute. All he or she needs is a small coffee machine and a coffee capsule at home or in the office. Especially during the pandemic, people tend to work from home more often. With less social activity, a quick drink of instant coffee is much more preferred. Besides, the coffee capsules are filled and sealed by specially designed machines which ensures freshness and longer shelf life. With nitrogen flushed during the filling and sealing process, the taste stays.

The simplicity of cleaning: It is just a small coffee machine with coffee capsules. It does not take anyone’s great effort to clean the machine.

Low cost: Each capsule is priced at an affordable price which is about 0.3-0.5 USD per capsule.

Variety of flavors: there are so many different kinds of tastes in the market. I am pretty sure anyone would find the flavor they like.

Environmental-friendly material: the capsules have gone through different stages from simply containing the coffee powder by using any type of material to adopting environmental-friendly material. Easily degradable materials are applied to produce the coffee capsules.

Q: Among all types of capsules, which one is the best-selling? And why is that?

Allen:

 In the market, Nespresso is definitely the best-selling currently in the world and its sales of it are still increasing each year. Nespresso has a history dating back to 1948, which indicates that Nespresso has undergone over 50 years of development. It has contributed greatly to the rise of the instant coffee business and hence the thriving of the manufacturing of coffee capsule filling and sealing machines.

Every year, there will be new flavors developed and come out, and hundreds of flavors of Nespresso exist in the world. The diversity of the flavors of the Nespresso coffee capsules is the main reason for its popularity, while the constant innovation prevents this heat from being subsided. As I mentioned early, anyone could find one flavor they love in coffee capsules. Maybe I could also say that anyone would find one flavor from Nespresso coffee capsules they love.

Q: Are Nespresso the most popular in all markets? Or there are some differences?

Allen:

Yes, there are some differences. I guess it is hard to let Nespresso win all the markets. Right? The fundamental reasons behind that are competition between coffee capsule suppliers and the preference of the local market, namely localization. As Nespresso has developed so fast and cultivated a lot of coffee lovers to form a habit of drinking instant coffee. Or in other words, a lot of traditional coffee lovers or coffee lovers of the new generation who are more likely to accept new stuff and enjoy a faster pace of life become fans of coffee capsules. This brings a great opportunity for business and profit making. Therefore, a lot of newcomers to the coffee capsules business would like to seize this opportunity to get a share of this ever-growing cake, build a business and make a fortune out of it. So a lot of competition appears that a lot of brands of coffee capsules come out.

For instance, K cups based in the USA has grown to be one of the biggest coffee capsule suppliers in the world and it is the No. 1 in the USA. One of its most popular flavors is Americano. They are saying that if you drink a cup of Americano from K cups and eat he donut at the same time, your day is just made.

Besides K cups’ popularity in the USA, in the North American market, there is a famous system of coffee capsules developed by Nespresso which is called Nespresso Vertuoline. It is like a customized system, especially for the North American market.

Further, even in the European market where Nespresso stemmed from, Nespresso is not the most popular. According to some research, Lavazza capsules are more popular there. The main reason is that there are a lot of different sizes of Lavazza in the market that can meet all types of demand. Myself, I am a deep coffee lover and I prefer large cups of coffee. I could drink a lot of cups, over 1 liter each day. So Lavazza capsules are my favorite.

Italian coffee capsules are the top competitors to Nespresso. There is a well-known company called GAGGIA which has developed a special but popular coffee capsule system, the Caffitaly. This old company never stopped innovation. They carry out a lot of research each year to identify the different types of demands in the market. And they will adjust or create new flavors to meet the new kind of demand for coffee capsule flavors.

The system is like this: Caffitaly coffee capsules have two microfiltration back pressures above and below. High pressure of 15 bar is generated by the pump, which then penetrates the capsule. First micro press the filter coffee grounds. The pressure received by this filter is evenly distributed, which ensures that the brewed coffee has the same taste as espresso. Because the pressure will be brought in through the upper microfiltration equalizer, and it will be brought in very evenly. This pressure plus the secondary microfiltration back pressure can make the coffee powder brew a more mellow and rich taste.

Q: Taking manufacturing into consideration, what do you think main differences between all those popular coffee capsules you mentioned above?

Allen:

The differences might lie in the weight of the granule or powder inside the coffee capsules, the size, the outlook or design of the coffee capsules, the flavor of the capsules, the packaging style,  the way of brewing the coffee capsules, and others. Let us go over the major differences one by one.

The weight of granules or powder inside the coffee capsules:

Different brands have different weight standards which stem from the customer's demand in a different region. It could be 8 grams of coffee powder inside the capsuled for the Caffitaly, for instance.

The size:

As I mentioned before, I prefer the large size Lavazza because of its large size which could meet my daily coffee consumption requirement. But in general, smaller size are more popular. And different coffee capsule providers would divide coffee lovers into different groups such as heavy coffee lovers and light coffee lovers.

The outlook or design of the coffee capsules:

There are cup-shaped coffee capsules, and there are UFO-shaped coffee capsules. In general, those types of special styles of structure are created to target young coffee lovers. Those various structures of coffee capsules are customized.

The flavor of the capsules:

Even for just Nespresso, there are hundreds of flavors. The richness of flavors originated that different countries have different cultures and their preference towards coffee tastes are totally different. Espresso without sugar would be someone’s favorite, while cappuccino or latte is someone else favorite. It is that different demand, resulting in the big brands never stopping innovation of new flavors.

The packaging style:

This is quite simple. Some boxes are packed with 5 coffee capsules and some are packed with 10 coffee capsules. I think this is based on the purchasing power of customers.

The way of brewing:

It depends on the brewing machine also. Water temperature and the time the water runs through the coffee powder so to carry out the flavor would affect greatly the taste of the coffee.

Q: In which ways could AFPAK filling and sealing machine help businesses sell more coffee capsules?

Allen:

Actually, it is very easy to start a coffee capsule filling and sealing business so to sell to local shops or supermarkets their coffee capsules. All you need is a bit of investment to buy a high-quality coffee capsule filling and sealing machine that AFPAK could provide.

AFPAK coffee capsule filling and sealing machines are designed by well-experienced engineers. AFPAK adopts food safety grade materials and well-known brands to the machines to ensure high-efficiency filling and sealing.

There are a lot of typed of coffee capsule filling and sealing machines offered by AFPAK for start-ups, small businesses and large businesses. There are one-lane machines such as RN1S COFFEE CAPSULE FILLING SEALING MACHINE which is low-cost for new or small businesses. There are 4/6/8 lanes machines for medium to large businesses to greatly increase their productivity in the workshop.

During the filling and sealing, the nitrogen will be flushed so to ensure a long shelf life of the coffee capsules.

Moreover, to meet any type of demand on production, AFPA offers coffee capsule filling and sealing machines for Nespresso, Lavazza, Dolce Gusto, K cups, and others. Also, AFPAK offers cups at competitive prices so it is not necessary for customers to buy cups from other suppliers.

AFPAK aims at being the best partner for customers to meet all their requirements and help them grow and lead in the market.

Since the outbreak of covid-19, working in the office is much more limited, and more and more people start to work from home.

This has greatly increased the consumption of instant coffee at home with K cups consumption increasing by 7%.

Even now it is getting better with the pandemic and traveling is basically the same as before the epidemic, the amount of consumption of instant coffee is continuously increasing, which means more and more coffee lovers become K cup fans.

The higher demand for K cups has driven the industry of K cups related machine manufacture to thrive.

A great amount of K cup business has become larger from small.

A lot of new startups worldwide try to seize the opportunity to enter the K cups business.

Hence to help those small to big businesses, AfPak has launched AF-HB410 high-end filling and sealing packaging machine with 4 lanes to boost efficiency and productivity.

It is a machine, that not only can it complete the filling and sealing of various types of coffee pods or cups, but also it could pack the filled and sealed pods or cups connected with the box packaging machine.

The main structure of the AF-HB410 high-end filling and sealing packaging machine

The below photo of the AF-HB410 filling and sealing packaging machine has displayed its two major parts, which are the filling and sealing machine AF-H4 and the box packaging machine AF-B10.

The below video presents how the AF-H4 fills and seals the coffee k cups.

AF H4 Kcup filling sealing machine is a highly efficient machine that could fill and seal 160-200 cups each minute. It has 4 lanes to fill and seal so to improve efficiency. And lanes could be customized, which means customers could choose 2 lanes, 4 lanes, 6 lanes, or even more.

AfPak offers a turnkey solution to increase customers’ workshop efficiency and productivity it is not necessary for customers to find other box packaging machines to pack cups or pods after the cups or pods are filled and sealed. To maximize automation in the customer’s factories, AfPak also offers a box packaging machine that is connected to the filling and sealing machine to form a complete production line. This time is saved and customers do not need further pack the cups or pods by themselves. It is hence labor-saving.

The Parameters of the AF-HB410 high-end K cup filling and sealing packaging machine

How the AF-HB410 high-end k cup filling and sealing packaging machine works

1. Empty cups loaded.

As below, there are 4 lanes of silo to load empty cups, which could be customized, such as 6 lanes or 8 lanes. Empty cups are loaded to get ready for next step to get filled and sealed. The cup silos have a high volume which could be up to 500 capsules. But the amount of empty cups could be loaded varies as the size of the cups might be different based on the products.

1. Empty cups from silo dropped into the positions on the lane mold

Here the well stacked empty are dropped separately to positions on the conveyor molds. The specially designed structure ensures the cups are dropped one by one, so that each time in each position, there in only on cup. Thus this will help to make a smooth filling and sealing.

1. Cup detection

There are cups detection sensors equipped above the 4 lanes. The principle is if there is no cup on the position of the mold detected, the rest process such as filling and sealing will not be carried out. This improve greatly the high-quality filling and sealing. Without such detection sensors, the powder will be filled into the empty position and will be everywhere, making the machine dirty and increase the difficulty of cleaning.

• Powder filled into the cups

There are 4 filling heads connected to the powder or granule silo to delivery the powder and granule into the cups. It is the servo filling system. During the whole process of filling and sealing, the nitrogen are flushed to protect to ensure the freshness of the coffee powder so to extend the shelf life of the cups.

• Edge cleaning

After the cups are filled with coffee powder, there is a edge cleaning system to suck the powder away from the mouth edges of the cups. With powder left on the edges, the film could not be sealed tightly onto the cups. So this step is key to make sure the cups could be sealed completely. Thus it helps to reduce the defective coffee cups products and ensure a longer shelf life of the cups.

• Film put on the cups

This prepared film will be sent to each cups in this step.

• Cups sealed tightly with the film

After the cups edge is cleaned and the film is placed on the cup, the sealing process comes. From filling to sealing, nitrogen is flushed to clean the air in the cups. Besides, the yellow tubes on each lane keep sucking the residual powder or granule. Not only could them help clean the cups or pods filled and sealed, but also they would clean the molds and other major parts of the machine for next round filling and sealing.

• Lids sorted out

There is a vibration plate as below to sort out the lids of the cups. This will help with organizing the lids so to correct the position. Then it will deliver the cups to the conveyor on the 4-lane machine. This is optional, as some customer prefer only the film to seal the cups.

• Lids placed on the cups

On the 4-lane machine there are 4 lids sucker. When the 4 columns of the lids delivered to where close to the cups, the 4 lids sucker will suck 4 lids and put it on the sealed cups. There is an enhancing system to firmly fasten the lids on the cups. Here, the cups are completely filled and sealed.

• Cups delivered for packing.

The conveyor will deliver the cups to the AF-B10 box packaging machine for further packing.

1. Cups packed into box

The cups could be packed in the form of 5*2, 10*1 or based on customer’s requirement. And the box will be shipped out, ready to be list on the shelf of shops and supermarkets. Take 5*2 format of packing for instance. The cups filled and sealed will be divided into 2 rows and there will be 5 cups in each row by the specially designed system on the boxing packaging machine. There will be a robot hand to grasp the 10 cups and put them into the box.

The main features of AF-HB410 high-end filling and sealing packaging machine

1. Automation

AFpak aims at helping customer to maximize the automation during the production so to cut customer’s labor cost. The AF-H4 filling and sealing machine is preferred by the customer to combine it with the AF-B10 box packaging machine to get a turnkey solution from filling and sealing to packing. The automatic production line is hence formed that not only the efficiency is boosted significantly, but also the cost is much lowered. For such big machine, 1 or 2 operators in general would be enough.

• High efficiency

The AF-H4 filling and sealing machine with 4 lanes could complete filling and sealing 4 columns of cups at the same time. The output speed is about 160 to 200 cups per minute. The AF-B10 could possibly pack 20 to 40 boxes each minute. And the efficiency could be further improved if customers select the filling and sealing packaging machine with 6 lanes or 8 lanes. Customization enables the machine to meet various of type of demand from customer.

• Great design

The straight lane design of this AF-HB410 filling and sealing packaging machine is based on the decades years of experience of engineers and also according to suggestion from AFpak’ regular customers. To begin with, this special design has a nice outlook and with a lot of firm glass equipped, it is possible to see though the glass and check how each processing step is carried out. Besides, the straight lane style makes it easier to clean the coffee powder residue. Further, when the AF-HB410 filling and sealing packaging machine was launched, engineers spent a lot of time on cutting the size of the machine smaller to save customer’s space, which is also good for shipping and transportation. The machine size of AF-H4 is 4800mm*1000mm*2300mm and the machine size of AF-B10 is 3500mm*1500mm*1650mm. The weight of them are 1500kg and 1000kg respectively. All the parts and structure are designed by the principle of simplicity. So every part is useful. Furthermore, the well-known brands such as Schneider are used in the machine to ensure s excellent performance. Last but not least, with the straight lane design, the speed of conveyor could be fast to boost the speed of filling and sealing.

• Intelligence adopted

As discussed earlier, sensors are adopted above the lanes of the machine to detect the cups if they are in the position. The sensor heads will sense the cup and feedback to the “brain” of the machine. If there is no cup on the mold, the next few steps including the filling, edge cleaning, sealing, and lids placed would not be carried out. This system would improve the accuracy of filling and reduce the issues of powder scattered everywhere in the machine which might result in the trouble of cleaning. Further, there are lids sensors adopted to ensure a higher quality of sealing. When there are no lids detected, the sealing operation would not be taken place.

• Commonality

Here the commonality of AF-HB410 filling and sealing packaging machine refers to its ability to pack different types of products based on the customers’ demand. Various types of powder and granules such as instant coffee, cocoa powder, tea granules, dry food granules, and other types of powder and granules can be packed by the machine. The position on the molds of the lanes could be changed in terms of size based on the customers’ needs. Highly customization enables AF-HB410 filling and sealing packaging machine to process the production and pack capsules, cups and pods such as Nespresso, Dolce gusto, Lavazza espresso point, K cups and more.

• Simple operation

Though the size of AF-HB410 filling and sealing packaging machine is not small, it only takes 1 or 2 operator to run it. And the operator does not need to be very experienced. Anyone working in the workshop could learn quickly to run the machine. Full guidance and operating instruction will be provided. There will be quick responses from AFpak’s after-sale team for any questions raised. It is one of the best machine in the market for customer who are new to K cups filling and sealing industry.

• High accuracy

The filling processed is carried out at the vertical screw filling part which is driven by the servo motor. The amount of powder or granules are delivered accurately into the cups by the servo motor to make it possible to ensure the almost the same weight of the cups. The accuracy could be reached about 0.2 gram. Besides, the amount of powder or granules to filled into the cups could be adjusted.

• High quality of filling and sealing

From filling to sealing, the nitrogen is flushed, aiming at keeping the freshness and long shelf life of the capsules or cups. There are also edge cleaning process, to prevent any incomplete sealing. Moreover, there is air suction function to suck all the powder out of the molds, so to clean and render the machine clean enough for next round of processing.

• Pre-cut lids or roll film

Both pre-cut lids or roll film could be used on the machine for sealing purpose. Over 1000 pre-cut lids could be stored in the lids silo. There is automation to cut the the film, pick the lids, place the film and seal the film.

More about k cup filling and sealing packaging machines solution, click here

More about the empty K cups, k cup supplies, click here

RN1S Dolce gusto filling and sealing machine brings new production dynamics to Thai customers!

Congratulations to the customer of AFPAK whose factory is based in Thailand! The latest version of the RN1S dolce gusto filling sealing machine was successfully installed and started to fill and seal dolce gusto capsules in this customer’s factory.

This highly efficient filling and sealing machine could possibly reach a daily output of up to 70,000 dolce gusto cups if it runs 24 hours.

And for the first day of its installation, it filled and sealed over 5000 cups in less than 2 hours of operation.

This is the fourth machine that the customer has purchased from AfPak.

Those previous filling and sealing machines manufactured by AfPak have met the needs of this customer and have been liked by the customer.

It is one of the most popular dolce gusto filling sealing machines in the market.

AfPak firmly believes that this machine will help the customer to further boost the factory’s productivity, meet the continuously growing demand of dolce gusto consumption in the market, attract more customers, and thus gain much more sales.

Introduction to RN1S dolce gusto filling sealing machine

RN1S dolce gusto filling sealing machine is a continuously upgraded product according to the feedback from the market. It is the low-cost filling and sealing machine launched, aiming at helping startups and small businesses to lower their workshop cost and increase their productivity so as to reach their sales target. It is born to help small businesses grow to be big, to be large businesses.

Main structure of the RN1S dolce gusto filling sealing machine

Bulk dolce gusto capsules feeding system

As in the below photo, this bulk dolce gusto capsules feed system is used to sort out empty capsules individually. Those empty dolce gusto capsules tend to pile up together or are upside down. So this feeding will separate them and correct their position. Then it delivers them one by one to the machine for the next step of production.

Servo filling system

The powder or granules go through the silo to the empty capsules.

Film cut and sealed system.

The film is cut and sealed here.

Other parts include the capsules detection, film detection and conveyor to output the capsules.

So the general process is that firstly the capsule feeding system delivers the empty capsule to the round mold position for filling and sealing. There will be a sensor to detect. If no capsule on the position, the filling and sealing would not happen. If the capsule is in the position, the filling system would start to fill, and after the film would be cut and sealed tightly to the capsules. Lastly, the capsules would be output.

Basic specifications of RN1S dolce gusto filling sealing machine

The main features of the RN1S dolce gusto filling sealing machine

1. High efficiency

Based on the specifications chart, it is revealed that the output speed is around 2400-3000 dolce gusto cups to be filled and sealed each hour. Withing 2 hour, RN1S dolce gusto filling sealing machine possibly fill and seal about 5000-6000 dolce gusto cups. And there could be 2 times, 3 times, 4 times and more times efficiency increased if customer has 2, 3, 4 or more of this machine in the factory to form production lines. Besides, it is possibly to run this machine 24 hours a day, further increasing the productivity.

• Strong stability

RN1S dolce gusto filling sealing machine is produced to fill the dolce gusto capsules with various types of powders or granules such as coffee, tea, milk, cocoa, soluble powders. The machine is composed of stainless steel which is food graded, and firm iron parts ,and adopts the world well-know high quality electrical parts, so to ensure a smooth and stable production. Combined with experienced engineers’ work, the high accuracy of filling and sealing is further ensured.There are also a lot of intelligent sensors to better ensure a highly efficient operation.

• Small size

With AFpak’s special design which is with the round outlook with a inner round plate mold of positions, the space taken by RN1S dolce gusto filling sealing machine is smaller compared to other straight-line type filling and sealing machines. The rack size of RN1S dolce gusto filling sealing machine is 1200mm in length, 1200mm in width and 1750mm in height. Firstly, the small size of this machine take less space of the container, with the shipping charge taken into consideration. One container could contain a few RN1S dolce gusto filling sealing machines, which will cut the cost of shipping smaller. Besides, there will be no issue with the transportation on the road or highways as the machine is small. Furthermore, the machine can fit into a garage of one’s house. The source of power is 1phs*220V/50HZ-60HZ which is quite common. Customers could have more machines in their workshop to form production lines and with the machine’s small dimension. Last but not least, the machine can be easily moved to save a lot of workshop’s space.

• Simplicity of operation

AFpak will provide full guidance on running the RN1S dolce gusto filling sealing machine once customer orders the machine. Installation and training will be provided also. However, AFpak has designed and upgraded the machine to enable anyone working in the workshop to manage to operate the machine in a quicker way. The buttons are simple to use and the control panel are easy to control. To run this machine, one does not need to have many years of experience in machine operation and still he could easily learn and manage it.

• Great popularity

AFpak’s RN1S dolce gusto filling sealing machine is one the most popular dolce gusto filling sealing machine in the market thanks to its low cost, simple operation, low-cost transportation, high efficiency, small size, strong stability, small space taken and etc. It has met the demands of customers and helped a lot of startups and small business to increase productivity and sales greatly. Most customers have become the regular customers and they keep coming back to buy more AFpak filling and sealing machines, not only the RN1S ones but also larger filling and sealing machines with 2, 3, 4 or more lanes to process production as their business is growing.

Below there are various types of dolce gusto capsules could be filled and sealed by AFpak RN1S dolce gusto filling sealing machine.

Check more details of RN1S Dolce gusto filling sealing machine here:

Contact AFPAK Now, get your equipment running in 2 months

As sustainability goals approach, large food and beverage companies are accelerating their investments in sustainable packaging programs. A survey conducted by market research firm GlobalData in April of this year revealed that nearly 35 percent of companies have changed their behavior in the past year to meet sustainable environmental, social and governance goals.

"As the post-epidemic era approaches, consumers are reassessing their consumption behavior and food and beverage manufacturers are aligning their products with the sustainable 4Rs - Reduce, Reuse, Remove and Recycle." Kiran Raj, head of GlobalData's Disruptive Technologies practice, noted. "Sustainability appears to have moved beyond the symbolic meaning of corporate social responsibility (CSR) to become a top priority on manufacturers' business agendas, thereby accelerating the shift to a circular economy."

Nestlé plans to pilot the Neo capsule coffee machine and corresponding capsule coffee in France and Switzerland next year, which differs from previous ones in that it is Nestlé's first paper-shell capsule with a shell that can be used for composting at home and a package that weighs 70 percent less than previous capsules.

Nestlé said that after three years of research and development, this home compostable paper-based capsule coffee can be experienced without compromising taste. Nestlé said consumer demand for compostable packaging is increasing, with an estimated 45 percent of French people now composting one or more types of bio-waste at home.

Nespresso CEO Guillaume Le Cunff said, "Pushing the boundaries of the premium coffee experience is part of Nespresso's innovation, and we are more committed than ever to offering consumers a wider range of sustainable options."

Nestlé has also invested approximately $5 million in the Italian venture capital foundation Eureka! Fund to fund research to accelerate innovative packaging solutions, improve the quality of collection and recycling processes, and increase the adoption of recycled food-grade plastics.

Coca-Cola has partnered with O-I Glass, the largest manufacturer of glass containers, to recycle glass bottle packaging in May 2022. Coca-Cola is also partnering with Graphic Packaging International to launch the first U.S. KeelClip paperboard packaging for cans in June 2022 and with Jingdong in January 2022 to support China's circular economy.

Earlier this year, PepsiCo signed an agreement with Carlsberg Group to minimize its reliance on single-use packaging. In June, PepsiCo also partnered with blockchain company Security Matters to recycle plastic.

While recycling is a step in the right direction for companies, it is not the ultimate solution for sustainability, as many recyclable plastics simply cannot be recycled and it takes considerable energy to convert these used products into new ones," said Shagun Sachdeva, program manager for disruptive technologies at GlobalData. With plastics still in circulation and recycled waste ending up in landfills, attention is turning more to green packaging materials."

"While major FMCG companies have set sustainability goals for the next five to eight years, there are still complexities in terms of scale, long-term planning, and slow market adoption that make it difficult for them to easily implement sustainability commitments. But in the long run, it will be interesting to watch how companies will make impactful changes to sustainability on a global scale."

As a leading manufacturer of coffee capsule filling and packaging equipment in China, AFPAK has been committed to providing customers with high-quality equipment and high quality packaging materials, we currently have formed compostable capsule materials and can customize the corresponding packaging equipment for you at any time, come and contact us!

Customize your machine here: https://www.afpakmachine.com/customize-your-own-filling-packaging-machine/

Throughout the years since 2016 RN1S coffee capsule filling sealing machine was designed and manufactured, RN1S coffee capsule filling sealing machine has been the most popular seller because of its special design with a great outlook, highly-enhanced efficiency, user-friendly operating system, space-saving feature, lightweight, the convenience of delivery, simple installation with full guidance, high degree of accuracy, labor cost saved and so much more advantages.

With its commonality, RN1S could process the filling and sealing for Nespresso, K-cup, Dolce Gusto, Lavazza Blue, Nespresso Vertuo, and other customized capsules. Combined with its low-cost feature, RN1S has been continuously preferred by start-ups to medium size businesses, creating value and helping them to penetrate the market, gain new clients and reach a higher level of revenue.

The main parts and options of the RN1S coffee capsule filling and sealing machine

The working principle of the RN1S coffee capsule filling and sealing machine

All the filling and sealing work is processed on the round plate in the middle of the machine, which could move clockwise or anticlockwise.

1. Vertical cup loading.

The cups are packed into the vertical capsule storage tube made of stainless steel. The diameter of the vertical coffee capsules storage tube is can be adjusted according to the cups, such as Nespresso cups, K-cups, Dolce Gusto cups, Lavazza Blue cups, Nespresso Vertuo cups, and other customized cups based on the customer's requirements. The tube could contain over 300 Nespresso cups and 100 K-cups, so to save the loading work for employees.

There are 2 air cylinders controlling the cup loading precisely. It could load 50-70 cups of different types onto the round plate each minute. The diameter of the position on the round plate is designed to match the size of the cup. So the cups could be loaded smoothly and precisely.

• Device to detect the cups or capsules.

The second step is for the RN1S filling and sealing machine to detect if there is cups or capsules placed onto the round plate. If there is no cup or capsule detected in one of the positions of the round table, the detector would send this information to the machine and the filling and sealing process would not be carried out in that position.

• Filling the cups or capsules with powder

The RN1S coffee capsule filling and sealing machine is equipped with a servo motor drive auger filling system with a feeding screw. The function of the feeding screw is to obtain the coffee powder from the silo and transfer the powder to the feeding nozzle at the bottom of the screw through the rotation of the thread.

• Cleaning of the cups edge and tamping

The cylinder presses the powder suction barrel down to the laminating die. At this time, the powder head fits the mouth of the cup, and the powder in the cup is pressed tightly. The vacuum generator uses compressed air as the medium to create vacuum pressure, and vacuums the powder barrel to suck the powder away from the cup rim. This process ensures a clean filling and it ready for sealing.

• Film suction and cutting.

Film suction refers to the sucking the film to the cups while film cutting means to cut the film to fit the rim of the cups. Different types of film such as aluminium and plastic films could be used in the filling and sealing machine.

• Film detection.

The RN1S filling and sealing machine is also equipped with a film detection device which is used to confirm if the film is placed precisely to the cups.

• Heat sealing

On the RN1S filling and sealing machine, the cylinder drives the hot sealing head down to press the cup for a short period of time. At this time, under the high temperature of the hot sealing head, the hot sealing coating on the front of the diaphragm melts and sticks to the mouth of the cup to complete the sealing.

• Cups weighed output by conveyor.

The RN1S filling and sealing machine could be equipped with a output conveyor or a scale. The cylinder drives the suction plate to suck the cups and delivery it to the scale for weighing or delivery to the output conveyor for further packing.

• Impurity detection.

Impurity detection of RN1S coffee capsule filling and sealing machine is to ensure that there are no cups in the round plate before entering the next station.

The characteristic of RN1S capsule filling and sealing machine

1. Highly-enhanced efficiency

50-70 cups can be filled and sealed per minute with ±0.2g filling accuracy。

• User-friendly operating system

Controller and operating are simplified so it only takes one operator to run the machine.

• Space saving feature,

The round design of the RN1S capsule filling and sealing machine makes it possible to occupy a smaller floor area of 2 square meters, So it could fit into a normal warehouse within a  house. For startups, it could save a lot of their space, and they can have a few of these models to form a production line to increase productivity.

• Convenience of delivery.

The machine is light-weighted with the weight about 750kgs. The customer could easily transport by trucks. With wheels, the filling and sealing machine can easily be placed to any area of the customer workshop or factory.

• simple installation with full guidance,

With the clear structure of the filling and sealing machine, it would not take too much effort to install the machine and full guidance would be provided. A hotline will be available to support customers.

RN1S filling and sealing machines have been upgraded continuously to meet the increased demand from customers worldwide. It has helped a lot of small businesses to grow and gain their sales to reach a higher level of their business. Simplicity and efficiency are what Afpak looks for, RN1S filling and sealing machine aims to help clients to improve productivity at a lower cost.

Want to know how many types of coffee capsule packing machines? First, let’s figure out how many types of coffee capsules there are.

It’ll be perfect if you are able to use any coffee capsule in your home coffee maker which means you can taste hundreds of flavors, strengths, and styles of coffee with just one machine.

Unfortunately, as you know, things not work out in that way, and once you buy a machine, you are limited to one type of capsule.

There are so many different kinds of coffee capsules that we have to be careful to distinguish between them, and notice the differences between pods and capsules.

Coffee Pod Or Coffee Capsule

Although there are places where these two items can refer to the same thing even they are often used interchangeably, but actually they are different things.

Coffee pod or pad is a pre-packed dose of ground coffee in a paper filter, and just looked like a round cake shaped tea bag.

It’s divided into two types: soft pod and hard pod.

The soft pod is almost the Senseo pod, which is a bag of untamped ground coffee used to prepare a 80 to 110ml coffee at approximately 2 bar or simply a steep coffee.

The hard pod is also called Easy Serving Espresso (E.S.E) pod, which is well tamped fine ground coffee used to make espresso in pump machines.

However, coffee capsule refer to Nespresso capsules, K-cups, Dolce Gusto capsules, which are ground coffee in plastic, aluminum or bio-degradable material containers with a sealed lid each.

Each type of coffee capsule varies in shape, size and even more.

• Cups are designed for a different extraction method than espresso-style coffee capsules.

Coffee Capsule Packing Machine

Let’s define the coffee capsule packing machine as the machine that produce coffee capsules from empty capsule and ground coffee.

There is no doubt that each type of capsule need different packing machine for production.

They either require unique processes or unique methods for specific steps.

But the working principle is the same as mentioned below:

1. Load empty capsules
2. Fill ground coffee to each capsule
3. Clean the edge of each capsule
4. Load lids
5. Heat sealing
6. Output
7. Nitrogen flush before sealing(optional)

Classification Ⅰ

The coffee capsule packing machine can be classified into two types according to automation level.

1. Semi-automatic type
2. Automatic type

Those steps described above are for automatic machine.

Semi-automatic Coffee Capsule Packing machine

If only part of the functions of a fully automatic coffee capsule packing machine are kept, you can get a semi-automatic machine.

It is not difficult to imagine that the machine varies when the kept functions were different in process or number.

They are ideal equipment for starting a small coffee capsule business.

(4 holes semi-auto coffee capsule packing machine - automatic sealing)

(Single lane semi-auto coffee capsule packing machine - automatic filling and sealing)

Automatic Coffee Capsule Packing machine

They are the machines that take care of step.1 “Load empty capsule” to step.6 “Output” full automatically, to minimize human operation during capsule production.

They can simply work as a complete system or connect to additional equipment, such as vibrating capsule sorter, weighting and ejection system, screw feeding machine.

They may have different solutions for each process, such as “Load empty capsules” station, varies from vertical type to horizontal type.

“Fill ground to coffee to each capsule” station, varies from auger filling type to metering filling type.

“Load lids” station, varies from pre-cut lids type to roll film type.

“Output” station, varies from grabbing type to suction type, free fall type, push out type.

They are suit for large scale production of coffee capsules due to their capacities are always over 30 capsules/min.

However, basically one machine can only produce one type of capsule.

(Full automatic coffee capsule packing machine)

Classification Ⅱ

Let’s focus on the second classification method.

The coffee capsule packing machine can be classified into another two types according to the overall layout of all workstations within the machine.

1. Linear type
2. Rotary type

Linear Type Coffee Capsule Packing Machine

Linear packing machines have been part of production lines for decades.

These machines keep all workstations in a straight line, complete the filling and sealing process when empty capsules move from one side of the line to another.

They’ll fill capsules in sequence, stop to fill each capsules before moving to the next.

When the capsules complete the filling process, they move to lids placing station, then sealing station, and finally output station.

After one capsule’s output, the mold is empty, it will move to the start of the line to get ready for the next capsule loading.

They always have a rectangular appearance which is different from rotary type coffee capsule packing machine.

They usually operate with one, two, four, or eight heads, even up to twenty to get a higher capacity from 50 to 1000 capsules/min.

(Internal view of a linear type machine - single head)

Rotary Type Coffee Capsule Packing machine

Rotary packing machine keep all the workstations in a circle, complete the filling and sealing process when empty capsules move one round.

They’ll also fill capsules in sequence, stop to fill each capsules before moving to the next.

They’re the same as the linear type machines that the capsules complete the filling, lids placing, sealing and output process in sequence, while the capsule loading station is right next to the output station.

After one capsule’s output, the mold is empty, it will move to the capsule loading station when it passed the “no capsule detection” sensor.

They always have a cylindrical appearance.

They usually operate with one, two or four heads, while more heads is rare.

(Internal view of a Rotary type machine - single head)

The Differences Between Linear Type and Rotary Type

They are different in structure, material, capacity and price.

The different requirements for structure, body material, lead to different capacity and the price is also not at the same level.

Linear type coffee capsule packing machine is slower but cheaper than rotary type, which make it more affordable for a startup company.

However, the rotary machine has improved in terms of structure and performance.

It’s more compact and faster, but on the other hand, more complex and higher demands on maintenance.

When it comes to making changeover to produce different capsules, the rotary machine will be easier, due to easier detachable, less number of mould.

Conclusion

Linear type and rotary type packing machines have their own advantages and disadvantages.

It’s better to choose the right machine which fit your business goal.

AFPAK is a global leader in coffee capsule packing machine area, has an extensive range of coffee capsule packing machines and can offers you one-stop solution.

They also provide customized machines for your specific needs.

Nowadays, they have successfully realized muti-products production in one machine.

To find out more, contact this team.

Are you planning to choose the right coffee capsule packing machine, but you don't know how to start?

Many of my clients are in the same situation, asking for advice from the salesman from the very beginning.

Here we will guide you in choosing the right coffee capsule packing machine.

In my opinion, instead of asking for a quotation directly, it is better to start by asking yourself first, what’s your real needs, and then target your search for a machine.

So, let's figure out this thing in two steps.

Step 1: Find Out Your Real Demands

Which kind of capsule?

I listed some usual demands of the capsule type our clients requested.

·Only one specific capsule: aluminum Nespresso capsule or others

·Only Nespresso, but both aluminum and plastic, even the third material

·Both K-cups and Nespresso in one machine

·Three types of capsules or more

Different demands of the capsule type have different requirements for the machine structure.

Sometimes you need to purchase more than one machine due to so many types you want to put into production that it’s very hard to realize in one single machine.

So, you need to determine the capsule type first, including the material.

You need to note that even though both are Nespresso compatible capsules, aluminum is a little different from plastic, A company’s plastic is different from B company’s in dimensions.

Besides, you may also need to know the properties of each material, such as oxygen barrier, vapor/moisture barrier, leakproofness, sealing performance, etc.

If you can decide the empty capsule supplier and the specific capsule model from the very beginning, that’s the best.

Of course, we do not exclude that there are some clients seek machine quotations while seeking quotations for empty coffee capsules to calculate the cost of each finished capsules, then decide which is the target capsule type.

(Which is your target?)

Which kind of sealing film?

If you have decided on the capsule type, then perhaps you have also decided on the sealing foil to be used, or maybe not.

Sometimes these two things don’t come from the same supplier.

If it’s aluminum capsules, basically it’ll be fit with pre-cut aluminum foil.

If it’s plastic capsules, it’ll be fit with plastic or aluminum film, pre-cut or roll film.

If paper/bio capsules, basically bio-degradable film in roll stock.

One other thing is, do you want to have the logo printed on the film.

If yes, you also have to design a print pattern in advance, then communicate with the film manufacturer and ask them to produce the film with your design.

You need to pay attention that generally the film with your logo printed on, MOQ is relatively large.

There is one special situation that the machine would be used for contract production for various coffee roasters with their own logos printed on film, and in this case a good film supplier would be particularly important.

If you also want to print the date of manufacture on the film, then you will also need to contact the printer manufacturer if this is feasible.

It is important to note that the ink used for printing on the film sheet must be food grade.

(pre-cut film & roll film)

Expected production?

Maybe you've already taken several wholesale bookings from your clients, so you are aware of the volume of production for the next few months or even years.

Or maybe you just have the idea of producing coffee capsules because you saw a certain market.

In either case, an estimate of the expected production is required.

Production speed is an important parameter of a packaging machine and a factor that will raise your budget.

So determining the production speed you want beforehand will actually allow you have a reasonable budget.

Of course, if you have a more optimistic estimate of the market, you can try to choose a slightly faster machine for the future.

Other expectations

Accurate filling weight is the guarantee of good quality coffee capsules.

Each machine manufacturer makes different efforts in this area, like the structural design and the components used.

One way to verify accurate filling weight can be as follows: after a long trial production, do random sampling, and weigh them to calculate the deviation from your expected filling weight.

Robust sealing is also the guarantee of good quality coffee capsules.

One way to verify good sealing quality can be as follows: after a long trial production, do random sampling, visually check whether the sealing surface is neat and tidy, finger press to see whether it is firm, and then leak-proof test.

Oxygen content affects the shelf life of capsules.

You can ask the supplier to do oxygen level test if you have a requirement for this.

Step 2: Request For Quotations

Well, the next step is request quotations in a targeted manner.

Since you have considered enough details prior to this step, things will be simple.

The quoted prices may be a little different, but generally no much deviation.

Each quotation may looks as similar to each other, making it difficult for you to make a judgment.

There are actually many factors to consider beyond price like the following.

By the way, if you don't know how to do step 1 at all, then there is another option that you consider doing both steps at the same time.

All your demands be met?

There are several points based on which you can find out whether your functional requirements can be met?

·You can tell that they have experience on this special capsule and unique function.
·There are customers in the local area who produce similar products as well as that you can pay a visit to.
·You think they had the best solution among all the suppliers.
·They can provide sufficient test evidence during machine building.

If you have a budget on this project, then you may need to make concessions on some functional demands eventually.

If you have limited space in your facility, then the dimensions of the coffee capsule packing machine is something you need to pay extra attention to.

Brands of the core components

As you know, core components affect the price and performance of the coffee capsule packing machine.

And generally the brand and model of each component should be clearly documented in each quotation.

·Schneider from France or OMRON from Japan ------ Normal configuration

·OMRON ------ Normal configuration

·OMRON ------ Normal configuration

·Schneider or OMRON ------ Normal configuration

·OMRON or Panasonic from Japan ------ Normal configuration

·Schneider ------ Normal configuration

·OMRON or Schneider ------ Normal configuration

·AirTAC from Taiwan ------ Normal configuration
·SMC from Japan ------ High configuration, expensive

(Core components)

How is the training?

Although the fully automatic coffee capsule packing machine is very intelligent but doesn’t mean it’s simple enough to operate directly by anyone without any acknowledgment.

As far as I know, at least at several points, you need some training soon or later.

·Installation
·How to change filling weight when using different coffee powder
·How to change molds to produce another type of capsule
·What are the meanings of the warning messages
·Dairy maintenance

The more function the coffee capsule packing machine has, the more training you need.

It’s important that enough training was provided before the real production.

How to perform final goods inspection?

Generally speaking, there are at least three kinds of final goods inspection methods.

·By photos and videos provided by vendor when the machine is finished
·Field inspection by yourself
·Field inspection by third-party inspection agency

While the first one is the most common, and the least costs.

However it should be noted that if the video continuously records the production for tens of minutes, especially while the machine used your capsules and films, it’ll be more convincing.

And in my experience, how to perform the inspection, even do or not do, you need to take the initiative rather than waiting for the machine provider.

How to perform maintenance?

You should focus on how to perform preventive maintenance rather than corrective maintenance which means what to do when machine failed.

·Which parts need to clean, in what frequency
·Which parts need lubrication, in what frequency
·Which parts need to change regularly
·How to inspect the machine regularly
·When can I cut down the frequency of inspection

As for how to perform the maintenance caused by machine failure, it’s better that you ask for help from supplier directly, which needed to be checked with the supplier
whether this is possible.

What after-sale service will be provided?

·One year ------ Normal
·Two years ------ Outstanding

Generally speaking, you’ll take care of the installation and usually no problem with that, but it’ll be helpful if the supplier can provide sufficient information before the installation.

Similar to machine installation, you’ll take care of the commissioning before real production.

You can take it as part of the training, so it is also important that the supplier can provide adequate support.

The machine supplier is obliged to inform the individual wearing parts as well as ensuring one or more sets packed with the machine.

Besides, the supplier need to commit to providing replacement parts in time even out of warranty period.

·Adequate technical support in daily maintenance and troubleshooting ------ Normal
·Local maintenance staff available ------ Outstanding

·Within 24 hours ------ Normal
·Within 8 hours ------ Outstanding

Payment terms?

It’s tens of thousands of money that should means something to you, so it’s worth trying reducing risk in payment terms.

But what I'm trying to say is that rather than dwelling on this point without compromising, how about choose a supplier with good credit.

·30% deposit in advance and balanced before shipment ------ Normal
·30% deposit and balanced on sight or 30 days after arrival ------ Outstanding

Summary

When you are going to expand to coffee capsule business and want to purchase a capsule packing machine, go ask yourself or consult the machine supplier about these.

·Capsule type
·Foil lid type
·Production speed
·Price & lead time
·Filling accuracy
·Sealing quality
·Oxygen content
·Brands of core components
·Training
·Final inspection
·Maintenance
·After-sale service
·Payment terms

Some of the coffee capsules we produce are for retail sale and are expected to be consumed in a short time.

In this case, the shelf life of coffee capsule need not be too long.

However, some are expected to be wholesaled or may be placed on supermarket shelves for a long time.

In this case, longer shelf life is required.

How is the Shelf Life of Coffee Capsule Determined

Every coffee has a peak post-roast period and should be consumed during this time if you want to enjoy its best flavor.

For some coffees it's just several days, for others it may be as long as several weeks.

Ground coffee is a dry food and just like most dry goods that doesn’t actually go bad, but if it’s left too long after its peak, its flavor or freshness will start to be lost and turn out flat.

This is called shelf life, and it is closely related to freshness.

Roasted coffee has four traditional enemies: oxygen, light, moisture and heat.

Even though it should be given some time to "breathe" after roasting, which means it was allowed for exposure for a period of time, but if it lasts too long can quickly cause lost of its freshness.

Factors That Affect the Shelf Life of Coffee Capsule

The process of packaging was invented to make it easier for food to last longer on the shelf, but the length of that time depends on a number of factors, which can be the coffee capsule packing machine or package material or the storage environment, and the packer must pay close attention to.

Grinding

Actually the first thing we should pay attention to is one step prior to packing: grinding.

Part.1: Grind size and grind quality

You can only achieve a proper and stable coffee extraction in a short 20 seconds brew time when respect to both grind size as well as grind quality (variation around desired average particle size).

If the size of ground coffee particle is different from each other, the surface area in contact with the water during each brewing will change (the substance extracted at each brewing will not be stable), then ideal uniform extraction cannot be achieved.

In any brewing application, the goal of grinding is to achieve the exact same and ideal size coffee particle.

however, this is not possible due to the mechanical limitations of any type of coffee grinding equipment.

Therefore, instead, we aim to maximize the "fit-to-size" particle fraction and minimize the variance of the other coffee particles from the desired average particle size.

Since the grind size affects the taste, and the taste is also a measure of shelf life, so it’s the first factor that we should pay attention to.

Part.2: Timing

We all know the degassing process which refers to the gases releasing from roasted coffee.

When you roast coffee, gases -- including large amounts of carbon dioxide -- form inside the coffee beans.

In one book called Espresso Coffee: The Science of Quality, the author estimates that the release of carbon dioxide is directly related to the loss of volatile substances.

Release 50% carbon dioxide and half of the aroma will disappear and the darker the roast, the greater the loss, he wrote.

In most cases, once the coffee is roasted, you only have 2-3 weeks to experience its optimal freshness and flavor.

For fresh ground coffee, it takes only 30 minutes to get to the point where the freshness drops off quickly and noticeably.

Research shows that some ground coffee loses most of its aroma after 30 minutes.

Each coffee may be a little different, but what is certain is that you need to choose the timing of the grind based on your experience and fill the coffee grounds into the capsule quickly.

For professional coffee roasters who produce their own capsules, it is very important to keep the time between grinding the coffee and sealing the pods as short as possible.

Container

Packaging containers (capsules) come in different shapes, materials and designs.

All of these combine to play an important role in ensuring that packaged coffee granules last as long as possible.

A good container which can gives the coffee powder a long shelf life must protect them from exposure to light, moisture and oxygen.

Aluminum capsules tend to offer the best barrier properties because they are impervious to water and air and protect the coffee from aroma loss. Plus, they are 100% recyclable.

The PP plastic capsules tend to offer good barrier properties to light and moisture, but not a good barrier to oxygen, so can’t be used for long time preservation directly.

While the PP + EVOH + PP multi-layer structure plastic capsules effectively solve the defect of poor oxygen barrier properties.

The PET or PBT plastic capsules also tend to offer good barrier properties to light, moisture, and oxygen, it’s very suited for long time preservation.

The PLA plastic or other bio-degradable materials tend to offer a poor barrier to moisture and oxygen, but the good news is that recently there are some companies solved this problem.

Packing Process

The packing process is very important to the shelf life of packaged coffee.

The single-use of packaging actually helps the capsules stay fresh because the seal is only broken when the coffee is used, rather than being reused like a one-pound bag.

Coffee capsules do not require a complicated packing process, as long as they are well sealed.

The bottom line is to keep the product free from contamination, safe and stable during the packaging process.

Therefore it’s essential that the coffee capsule packing machine is made of 304/316 food-grade stainless steel in the part which contact with coffee, and it has a stable filling weight and sealing quality.

Meanwhile, nitrogen flushing creates an improved atmosphere inside the pods that can keep coffee for up to 6 months.

Each capsule is flushed with nitrogen to squeeze out oxygen, and if it’s possible, vacuum outer sealing can maximize the isolation of oxygen, light, and moisture.

Storage

After looking at all the other factors, the final piece of the puzzle is the storage environment.

If the storage environment is wrong, even if you get other things right, everything can go to waste.

You have to take into account temperature, cleanliness and air humidity.

High heat and high humidity environment will make food spoil faster.

So, make sure storage areas are clean, dry and open.

Studies have shown that a 10°C increase in temperature increases the rate of deterioration by 15-23%.

However, that doesn't mean you should store your coffee capsule in the freezer.

The humidity can cause moisture to seep into the package.

A not hot, not bright, and dry place like a pantry or cupboard may be a good choice.

Avoid placing in warm places such as right above or near to the oven or in cabinets that are hot from exposure to sunshine or heat from cooking equipment.

Conclusion

There are some tips to increase the shelf life of the coffee capsule you’re producing or using that are described in this article.

·Pay attention to grinding quality and timing

·Choose the capsule which has excellent barrier properties

·Choose a coffee capsule packing machine with good sealing quality

·Use nitrogen flushing during capsule produce

·Ensure a good storage environment

We’ll mainly distinguish different types of Nespresso capsules by their material here.

As we all know, Nespresso capsules can be made from many different materials, which directly affect the taste of coffee and also our environment.

At the same time, these different materials also make a difference to the structure of the coffee capsule packaging machine.

Widely used materials are divided into three categories: aluminum, plastics, and compostable(plant-based) materials.

The aluminum capsules generally refer to the Nespresso pods of Nestlé, while other brands and coffee roasters have been slowly adopting this form.

However, the plastic capsules can be Nespresso, Keurig, or other forms.

That being said, generally, Keurig capsules were made up of three main elements -- the plastic cup itself, the paper filter, and aluminum foil.

Also, the compostable capsules can be Nespresso, Keurig, or other forms.

Then how does the material or structure of the capsules affect the taste of coffee or our coffee drinking experience?

And what exactly are the differences between these materials?

Aluminum Capsules

The aluminum capsules were fully airtight, and light-tight that they were used to protect the quality and freshness of our coffees from the exposure to oxygen, moisture, and light.

It is capable to protect the unique aromas and flavors of our coffee, making our coffee has a stronger taste.

It is also robust, yet lightweight.

All these functional advantages which surpassed others made it remains our material of choice for packing coffee.

Besides, it is 100% plastic-free and totally recyclable.

When it comes to the effects to the coffee capsule packing machine, because of the good thermal conductivity of aluminum film and cup, this kind of capsule requires a higher quality heat sealing system.

Source: https://www.afpakmachine.com/project/aluminum-nespresso-capsules/

Plastic Capsules

Today, most coffee capsules are made of food-grade plastic, with a plastic or aluminum foil lid.

Similar to aluminum capsules, most plastic capsules are airtight, lighttight, sealed in an low oxygen environment, keep the coffee inside for long time freshness.

They are also recyclable, after rinse the brewed coffee grounds and separate the foil lids from the capsules.

But normally coffee brewed in plastic capsules has complex flavors and different textures, mostly depending on how the coffee is roasted.

There are actually many different materials of plastic capsule on the market, each with different characteristics.

PP (Polypropylene)

PP is a highly transparent and crystal clear material which enhance the image of any product inside.

Coffee in the PP capsule will be highly protected against moisture and steam to maintain freshness and taste.

Generally PP plastics is similar to PE, but more stronger, and more expensive.

·Transparent

·Greater resistance to chemicals, heat

·Strong and hard to break

·Rough surfaces may cause scratches

·Outstanding vapor and moisture isolation

·Slightly inflexible

·Poor oxygen isolation

(PP Nespresso capsule)

PE (Polyethylene)

PE plastic is soft, durable and tear-resistant which perfectly suit for packing heavy items.

Therefore many industrial companies often utilize PE storage bags to package large, heavy industrial machined parts.

·Inert, lighttight, and produces low static charge

·Significantly less attraction of dirt, dust or other foreign matters

·Soft and elastic

·Great resistance to low temperatures and abrasion

·Poor oxygen isolation

·Generally speaking, the price is lower than PP

PET (Polyethylene terephthalate)

PET plastic is normally light weight, high transparent, good impact resistance and breakage resistance.

PET bottles became the main packaging material for beverage products today.

Especially those beverages which require high temperature sterilization filling, such as flavored water, juice, sports drinks, etc., are also packaged in PET bottles.

With its heat-resistant and pressure-resistant features, it has replaced various PVC bottles, bags, aluminum capsules, iron cans, glass bottles, etc., and has become the packaging material with the most growth potential.

·High oxygen and moisture isolation

·Strong and lightweight, higher strength and stiffness than PBT

·Lower moldability than PBT

·High heat resistance and pressure resistance

·Wide range of use temperature, from -60 to 130°C

·Practically shatter-resistant

PBT (Polybutylene terephthalate)

The majority of plastic coffee capsules today are made from PBT, with aluminum foil lids both on the top and bottom.

It’s very similar to PET capsules in many ways, with only a few difference.

·High oxygen and moisture isolation

·Strong and lightweight, slightly lower strength and stiffness than PET

·More elastic and tough (higher impact strength) than PET

·High heat resistance and pressure resistance

·Slightly lower melting point than PET

·Robust chemical resistance like PET

·Relatively hard to seal like PET

 (PBT Nespresso capsule)

PLA (Polylactic acid)

Different from all the above materials, PLA capsules are an eco-friendly plastic in packaging, made from compostable materials such as cornstarch or sugarcane.

There are data shows that the carbon emissions of PLA production is 68% smaller , and the energy usage is 65% less than that of conventional plastics production process.

The PLA skirt and the recycled aluminium or bioplastic film on top make these capsules an ecological choice.

·Environmentally friendly

·Poor oxygen and moisture isolation

·Relatively low strength

·Low heat resistance, toughness

·Available in a wide range of composite materials and colors to provide different performance and appearance

Source: https://www.afpakmachine.com/nespresso-compatible-pla-coffee-capsule

PP+EVOH+PP

The PP sheet with added EVOH barrier material is widely used in the food packaging industry, it can effectively block the penetration of water, oil and oxygen, and prolong the shelf life of food.

PP is considered to have outstanding vapor and moisture barrier properties but poor oxygen barrier properties.

However, EVOH is considered to have superior gas barrier properties on condition that not exposed to moisture. And it is more expensive.

This materials combination was not only used in coffee capsule packing, but also foods packing in supermarkets and other places.

(PP+EVOH+PP capsule layout)

Compostable Capsules

Compostable capsules are made from a variety of renewable raw materials, should biodegrade within several months in commercial composting, and can be added to local food waste collections.

Despite its eco-friendliness, there are still various challenges remain for biodegradable materials towards practical packaging applications.

Particularly with the poor oxygen/moisture barrier issues.

Therefore the compostable capsules are usually packaged in nitrogen-filled airtight bags in order to maintain coffee freshness.

Basically compostable capsules are made from the following raw materials.

·Wood bark/lignin

·Sugarcane/sugarbeet

·Cornstarch

·PHA (bacteria-based bioplastic)

By the way, PLA plastic capsule is also compostable.

(Wood bark based capsule)

(Sugarcane based capsule)

Recycling Process

Nowadays people care about environment and used coffee capsules recycling.

Thankfully, most of them are traditionally recyclable, which means they can be recycled like other plastics and metals.

Most coffee capsules contain four materials: plastic, aluminum, compostable material, and brewed coffee grounds.

All four of these materials can generally be separated, sorted and responsibly recycled.

Aluminum capsules

The beauty of this material is that it is 100% infinitely recyclable.

It does not lose its technical properties even recycled for many times.

It can be used repeatedly, which is why over 75% of aluminium production is still in use today.

You'll need to pierce the foil lid, dump out the used coffee granules (either in your food bin, compost, or other reuse methods), and do a quick rinse before adding it to your recycling bin.

Or you can just ship them back to a Nespresso recycling facility using a given recycling bag with a prepaid UPS shipping label.

Or simply drop the bagged capsules off at your local Nespresso boutique or participating store.

What happens to recycled aluminum?

The aluminium recovered from our capsules is reused to make a wide range of products, from beverage cans to car parts, bicycles and other everyday useful items, and even new Nespresso capsules.

Producing aluminum from already used aluminum can save 95% of energy.

The empty plastic recycling bags are recovered and converted into usable energy.

Plastic capsules

The plastic capsules are made of PP, PBT, PET, etc. that they are 100% recyclable.

However still in some place they may only be recycled in specific situations such as if they can easily be separated from other recycled materials.

How exactly to recycle?

The easiest option is to use Keurig's mail back recycling program for Keurig capsules or TerraCycle coffee capsules zero waste box.

In this case, you don't have to separate the plastic from the filter, foil lid, and coffee grounds, but just throw the used pods in the box.

Or you can check whether there are Terracycle dropboxes at Subaru dealerships that take coffee pods which always don’t matter brands.

The most conventional approach is that you probably need to first check with your community about local recycle program.

If they do take plastic pods in the recycling, then you can procedure these steps.

·Peel off the aluminum cover

·Separate the inner paper filter from the outer plastic cup

·Keep cups and other recyclable plastics together or just put cups in your regular bin if sorting isn't required in your area

·Put aluminum cover to other recycling bin or collect them together for next time

·Compost filters and coffee grounds

Compostable capsules

It’s an ideal option in dealing with recycling.

You can throw it in your home compost or green waste bin.

Or you can take it to your local community compost yard.

If it ends up in a landfill, it will still break down over time, just not as quickly as it does in compost.

Summary

We divided the coffee capsules into three categories by material in this article, and talked about how is the way to recycle them individually.

There may be some difficulty in recycling coffee capsules in your local, but do be patient and do it.

I also hope this article can be a reference to your selection of coffee capsules when you are preparing for mass production.

How To Perform Maintenance For A Coffee Capsule Packing Machine?

It is no doubt that no matter what kind of machine you own, you need to make sure it is well taken care of, especially for large machines like coffee capsule packing machines.

Maintenance can be treated as one kind of risk management that plays an important role in maintaining optimum productivity.

It is so important that some companies have made very detailed and informative maintenance plans for their equipment.

We’ll start with some easy and basic points, and then cover it later in this article about how to make detailed maintenance plans.

Five Tips For Coffee Capsule Packing Machine Maintenance.

1. Lubrication

As the first thing you need to consider for machine maintenance, which is also clearly described in the machine manual, it’s very important that those moving parts of the coffee capsule packing machine must be kept regularly lubricated with a drop of lubricant.

And if it’s ignored, the defects caused by friction are usually not covered under warranty.

• Keep the machine clean and dry

If the machine is covered with dust, dirt or some coffee powder, it is unpleasant to use, it may also lead to some potential problems during the running. 

Simply do some cleaning at the end of the work will make a lasting impact on preventing big problems later on.

Empty the dust box at the “suction powder” station in time, and clean the heat sealing head everyday.

Regular cleaning can prevent the prolonged downtime associated with less frequent maintenance.

It’s also important that the machine is kept dry.

Remember to dry the machine after the cleaning, and place it in a dry place.

• Keep some parts sharp

The coffee capsule packing machine has components designed to cut, such as the cutter of the “vertical capsule loading” system or “film cut & heat sealing” system.

Keeping the sharpness of them is critical.

Especially the cutter in the “film cut & heat sealing” system, probably stuck to some roll film debris after a period of running, causing the blade to become blunter.

If this is ignored, may lead to cutting film not good or even failure.

It’ll be very effective if you can do the sharpening weekly.

• Change parts regularly

As we all know that wearing parts exists in almost all the machines.

Regular replacement of wearing parts is required to avoid slowing down or complete failure of coffee capsule packing machine. 

If this is ignored, when the damaged elements failed the machine’s running and even inhibit the production line, It will be very bad.

Besides the damaged parts could only be detected or replaced by highly qualified and trained person or certified service technicians. 

Therefore, at first you take a inventory of high wearing parts and moderate wearing parts, then make clear of the process and schedule for replacing.

You should be in good communication with your supplier about these parts.

• Inspect machine regularly

Regular inspections play an important role in machine maintenance for ensuring your machine’ long life span.

You can make a schedule for these inspections described below:

·Check whether the chain is loose

·Check whether some other parts is loose

·Check for abnormal sound

·Check if the motors are overheating

·Check the sealing quality by random sampling

·Check the weight of the whole capsule by random sampling

Perform these routine inspections to ensure that the machine is in a well condition.

Four Types Of Coffee Capsule Packing Machine Maintenance

All right, let’s dig it deeper.

We’ll go through a group of theoretical knowledge about machine maintenance first, then use this knowledge to improve our maintenance skills and learn how to make a detailed coffee capsule packing machine maintenance schedule.

At first, there are basically four types of maintenance strategies.

1. Preventive maintenance

Preventive maintenance(PM) is based on the philosophy that "An ounce of prevention is worth a pound of cure". 

PM is performed at predetermined intervals or according to prescribed standards, designed to reduce the risk of failure or performance deterioration of equipment.

It helps you find and fix small issues early by scheduling inspections and tasks before they become big problems.

It helps reduce the possibility of unexpected failure or equipment breakdowns.

PM can be as simple as doing a weekly check, a cleaning, a drying, a lubrication, or replacing an element once it has done some number of run-hours just like the tips mentioned above.

• Corrective maintenance

Corrective maintenance(CM) is based on a firm philosophy that, in the event of a failure, downtime and repairs cost less than the investment required for a maintenance program.

Therefore repairs are carried out after an abnormal condition appears, with the purpose of getting back to the normal conditions.

This strategy seems to be cost-effective before a disastrous failure occurs.

But risks and benefits coexist.

• Risk-based maintenance

Risk-based maintenance(RBM) is based on risk and cost analysis, aims to determine the preventive maintenance strategy by seeking the more reasonable cost of all the risks.

Risk analysis is like this.

·Which part could go wrong?

·The possibility of this problem occurs?

·What influence will this problem cause?

Cost analysis is like this.

·Direct cost. Such as routine preventive maintenance cost.

·Indirect cost. Such as organizational, management cost.

·Consequence of failure cost. Such as safety cost, delay of production cost.

• Condition-Based Maintenance

Condition-based maintenance(CBM) is based on the device performance monitoring, and the corrective actions will be taken accordingly.

By detecting important operating equipment parameters, to achieve continuously monitoring of the equipment conditions is every important in CBM.

Maintenance occurs when certain signal shows that equipment is worsening and the probability of failure is increasing.

So in the long run, this strategy can reduce machine failure associated maintenance costs, meanwhile minimize the occurrence of critical failures and optimizing the management of available economic resources.

Advantages and disadvantages of PM

In a word, its advantage is that it avoids as much trouble as possible before it turns to machine failure. 

When you perform maintenance in this strategy, you know what the maintenance team will do in a certain day, you have plenty of time to prepare for it. 

Because you have already arranged the work in advance, you can easily send the right guy there at the right time, instead of having to call special technicians to deal with it. 

Because you can schedule maintenance to avoid peak production periods, you won’t get confused in such critical times.

On the other hand, its disadvantage is the possibility of straying into the over-maintenance misconception that you're doing more than you need to.

Can good things be eaten too much? In terms of maintenance, it’s possible. 

The two big problems are additional waste and increased risk like these below.

If you replace the fan belt on the engine too soon, you're probably throwing away perfect stock.

And every time you open the control cabinet and have a technician take parts out and put them back after check, there is a risk of accidental damage.

A technician might strip a bolt or drop a metal tool in the distribution box.

Even something like checking the circuit can introduce foreign matter into the machine.

Advantages and disadvantages of CM

In a word, its simple and save time.

CM only plans maintenance for equipment when it breaks down.

There is almost nothing particular to do until a problem occurs.

It usually reduces short-term costs because a lot of the planning and preventive maintenance work were eliminated.

If the equipment had almost no problems, the maintenance cost was about zero.

It’s the best choice when the equipment is not very expensive or important, or when the time and money required to perform PM is much greater than that required to perform CM.

Despite its advantages, CM also has some disadvantages.

Since little preparation is done before the failure occurs, and there is no advance prediction of what the upcoming problem will be, there is a possibility that something unexpected will happen which increased risks.

Unexpected failure may cause disastrous damage to the whole system.

And generally speaking, it may be too late when finally the equipment failure occurred.

Advantages and disadvantages of RBM

In a word, RBM can reduce risks to acceptable levels.

Since almost all the risks have been analyzed in advance, so the equipment owner can take precautions for risks they think they need to avoid based on their own conditions.

For higher level risks, the frequency of PM or CM may be increased, while for those with lower levels of risk, less or no maintenance will be done.

It’ll eliminates work which seems to be low-value, and provides guidance for limited budgets at the same time.

On the other hand, its disadvantages are obvious.

One is that risk identification and analysis processes is the basis so failure in this link will be enlarged.

There may be unrecognized risks involved and risks that are assessed to be too low which will lead to unexpected results.

Therefore the risk identification and analysis processes is emphasized and may take too much time or spend too much budget.

And its difficult to identify and select the right man for risk assessment.

Besides, risk assessment can be based on too subjective standards due to the lack of reliable objective standards and in that case it is quite common to trust an expert’ judgments.

Advantages and disadvantages of CBM

In a word, you can keep the device running and let the sensor work for you when performing CBM.

CBM takes place while the equipment is running, instead of shutting down the device to check, which saving you overall downtime. 

You can just perform tasks when you realized you need them, instead of having to schedule as many inspections in advance, which save on overall maintenance costs.

Being able to "see" the condition of equipment without having to turn it off and disassemble parts to check saves you more than just time and effort.

You'll only need to send a technician up to check if you already know there's a problem which indicated by a sensor.

It may also protects you from the risk of equipment damage and injury to technicians.

About disadvantages, the first thing is cost.

This includes both the equipment required and the additional training you will need, which will make you know how to set up and calibrate the sensors.

Besides, this strategy’s basis is that you need to choose the right sensors for the equipment at first.

Even with the "right" sensors, you could still be in trouble if the environment is harsh enough to eventually destroy them, or the sensors themselves may also run into a failure.

Maintenance Types Summary

Choosing the right maintenance strategy starts with understanding your options, their long points and weak points.

Run-to-fail tends to have a bad reputation, but it's the best option for some equipment.

Actually you can use it when something is difficult or impossible to maintain, but cheap to stock, easy to replace elements.

PM helps you find out potential problems early by scheduling inspections or eliminate some risks before they come out through the daily care.

RBM helps to reduce risks to acceptable levels and cares about risk analysis in advance.

CBM relies on sensors and special software to collect data of the equipment, which will be continuously monitored till the readings exceed preset parameters.

So in the end, there is no one-size-fits-all perfect strategy.

There are someone choose run-to-fail, and also someone choose PM.

Rather than considering various strategies in isolation, look at the differences between them to better understand them.

Actually, instead of having to choose the one that suits you best, you should choose the right mix of maintenance strategies for your coffee capsule packing machine.

How This Theoretical Knowledge Helps Us?

Let’s refocus our attention to coffee capsule packing machine maintenance.

In my opinion, you can try to flexibly use the combination of PM, CM, CBM in performing maintenance of this machine.

You can schedule your own coffee capsule packing machine maintenance work like this below.

When the machine was just arrived and started to work, its a new machine, the operation is not familiar to you, it has much uncertainty, in this initial period, all three of them need to be performed in a higher frequency.

Timely cleanup of dust, lubrication, such PM work is essential.

In addition, you need to strengthen the monitoring of the operating results, like filling weight, sealing quality, to achieve the early detection of problems or problem trends, these CBM work is also essential.

This period can be up to one or two months after the machine first started running.

After a period of use, machine performance tends to stabilize, you can appropriately reduce the frequency of some CBM, maintenance strategy can be based on PM plus CM.

PM is still the basis of normal production every day, and you can try run-to-fail strategy in this period.

After the machine has been running for more than five or six years, all the parts have aged more or less and they are not longer performing very well, you need to strengthen PM and CBM, just like the machine was at the beginning.

Some parts may have to be replaced in time to greatly reduce the probability of errors.

In addition, the results of the machine operation can no longer be fully trusted, and more detection is needed to find out errors early.

Summary

You can basically schedule your coffee capsule packing machine maintenance work like the following.

·Initial stage(1 or 2 months since your machine started work)

- Perform PM, CBM at a higher frequency

·Stable running stage(5 or 6 years)

- Perform PM in a normal frequency, plus CM

·End stage

  - Perform PM, CBM at a higher frequency

As for the PM schedule, get suggestions from your supplier.

And, keep in mind five tips of PM work.

·Lubrication

·Keep the machine clean and dry

·Keep some parts sharp

·Change parts regularly

·Inspect machine regularly

Ways to Combat Dust in Coffee Capsule Packaging Process

Even with the most advanced capsule packaging technology, dust and various particles in the air are unavoidable

In particular, coffee powder, using different roasting processes and degrees, resulting in a great difference in the granularity and moistness of the coffee powder, in the process of packaging coffee capsules, the use of improper dust control means may be counterproductive.

Smile dust leakage is most likely to occur when the dry coffee product passes through the different stations of the coffee capsule packaging machine. During the coffee capsule production process, there is a risk of increased coffee particles in the air whenever the coffee powder continuously moves through the machine, or when the machine is turned on and paused.

Here are eight features of modern powder packaging machines that can help reduce or eliminate the negative effects of dust in your automated packaging line:

The following AFPAK coffee capsule packaging machines are designed to help you reduce or eliminate the problems caused by dust in the production of coffee capsule packaging through various means and materials

1. Enclosed machines body

If coffee capsules are produced in an open environment, dust in the absence of any group will fill the entire space, so a closed mechanical structure is crucial, and the closure of the different components cannot be ignored, they can be a barrier to block the dust, but also the function of cleaning the dust, protecting the filled coffee from contamination also the coffee powder will not evaporate in the air.

Air quality and humidity also have an impact on the filling of coffee capsules. Our design needs to maintain the original dryness and humidity of the coffee so that moisture and dust in the air do not come into contact with the coffee material for long periods of time, which has an impact on the filling and taste.

2. The role of dustproof housing

We use a dustproof housing using a combination of plexiglass and stainless steel, which can effectively protect the electrified components and equipment from collisions and dust so that the machine can run for a long time, any function is basically unaffected by the environment, climate, air, some of the extreme cases, because of the difference in air pressure only need to adjust the machine parameters. Basically, coffee capsule packaging can be done anywhere in the world.

3. powder suction equipment

During the production of coffee capsules, it is not only necessary to consider dust entering the machine, but the cleaning of the capsule edges is equally important. When sealing the sealing film, if there is coffee powder or dust adhering to the edges, it is very likely that the sealant of the sealing film will be misaligned, resulting in scrapped or leaking capsules. To solve this problem, we add vacuuming equipment during the packaging process to remove the coffee powder attached to the edge of the capsule and reduce the effect of particulate matter on the capsule seal.

4. Static Bars

There are a large number of metal parts inside the machine, their contact with the capsules and sealing film will generate a lot of static electricity, which will lead to the adhesion of dust and coffee powder, which will have an impact on the electrification components and equipment or the quality of coffee capsules, in order to avoid this situation to ensure efficient and stable production, we have added a static bar to the design of the machine, through nitrogen flushing, constantly scattering the static factor inside the machine.

5. air gun

Inside our standard coffee capsule packaging machine, it is equipped with an air gun. It is very helpful for cleaning the dust and losing coffee powder from the hopper and inside the machine.

6. Motor Drive

Most of the coffee capsule filling machines that customers can buy are pneumatic chains, which will constantly produce friction and leak gas, generating static electricity and dust. The long time friction with dust will reduce the life of the corresponding parts and will also affect the accuracy of the machine's operation. And the noise generated by pneumatic is also a problem that needs to be solved.

We use a motor-driven chain in order to solve all problems from the customer's point of view. The function of the motor is the same as that of the air motor, and the cost is higher, but the use of electric power reduces the generation of shadow. Moreover, the motor is smoother and reduces the friction between the chains, which prolongs the life of the machine and its parts and meets the demand for high-standard machines.

7. Two Seals

The seal needs to make the seal adhesive and capsule on the membranes of the edge contact, fully met the requirement of the temperature, the dust gets in the way of contact and transmission of the temperature, the seal before the dust cleaning is carried out by vacuum dust bag, effectively maintain a clean and tidy the edge of the capsule, in order to ensure the reliability of the seal, we joined the second seal, minimize the influence of the dust.

8. maintenance of machines

The addition of dust control measures to the coffee capsule packaging machine will help prevent the impact of powder on the production operation, but also requires the operator to follow the appropriate machine preventive maintenance plan, keeping the machine in the best condition can make the production work easier.

Many preventive maintenance tasks include cleaning and checking parts for residue or dust. Using the convenience of air guns, it is best to clean once a day, and it is also necessary to clean up after the replacement of hopper materials.

A brief introduction to the Rotary K cup Filling Machine from AFPAK to make you know every detail of the machine

1. A simple description of Rotary K cup Filling Machine are revealed below.

A Rotary k cup machine is a highly efficient machine for filling and sealing k cups. It is developed by engineers with over 10 years of experience in the coffee capsule and k cup business and it is manufactured to support small to medium-size businesses, featured with relatively low cost, high efficiency, and maneuverable operation, thus improving the production capacity to meet the increased demand from customer.

Compared to a linear type filling machine on which the K cups or capsules needed to be filled and sealed tends to move linearly, a rotary k cup filling machine has a round turntable moving circularly with k cups or any other kind of coffee capsules.

This simple difference brings a lot of benefits to better serve the small and medium-sized businesses, as the rotary k cup machine itself takes up less space for the installation.

That means within the same workshop of small and medium-sized businesses, more rotary k cup machines can be fitted.

Efficiency and production capacity are advanced and boosted greatly.

The turntable or, to be more precise the rotary table, is moving more stably to make sure the smooth process of filling and sealing, so to stop the coffee powder from spreading out of the k cups.

This feature also ensures the k cups are sealed with the lids on in a better way as the lids would be placed more tightly so to keep the coffee granules fresh and improve the shelf life of k cups.

The rotary k cup machine has the capacity to process from 40 and up to 100 k cups every minute.

K cups made of various types of raw materials could be sealed and filled by the rotary k cup machine, as long as they fit into the rotary table.

Besides different types of granules, liquid, drinks, beverages, yogurt, and powders such as tea granules, coffee powders or other types of liquid could be filled into the k cups by this rotary k cup machine.

2. This part shows the building of the rotary k cup machine, namely the structure

After years of rich experience with the AFPAK team, who has gained a deep understanding of the coffee capsules and k cups market through years of market research and key information shared by regular customers, AFPAK came up with the idea of providing rotary k cup filling machine.

Through multi-time of tests and strict quality control by the team, and by using the carefully selected raw material, the team managed to launch this rotary k cup machine.

And soon it became one of the most well-known coffee granule filling and sealing machines worldwide.

Stainless steel and aluminum alloy are applied to form the frame so as to reduce the weight of the machine meanwhile make it easier for cleaning.

The rotary k cup filling machine is equipped with a capsule dropper, cup or capsule sensor, lid sensor, nitrogen filling system, edge cleaning system, and more, with basic functions of cup dropping, filling cups, and sealing cups with lids.

Apart from those, by adapting the latest technology, it is possible to set how many cups are going to be filled and sealed by the machine within a certain time period which could be set as well by programming.

The rotary k cup machines were launched as a supplement to the linear k cup machine which has the advantages of small size and simple operation.

However, rotary k cup filling machines are relatively more efficient.

3. The main functions of the rotary k cup filling machine are presented.

For small and medium-sized businesses in the coffee granule filling and sealing business, it is strongly suggested to have the rotary k cup machines installed in their plants or workshops, not only because of the portability of the machine but also because of its relatively low cost and handiness.

A greater amount of k cups could be filled and sealed by the rotary k cup filling machine than by the hand-manipulated machine, indicating a better efficiency. It has a nice layout and design, small in size but relatively large in its capacity.

The launch of this rotary k cup machine aims to make production easier, free worker’s hands, improve productivity, gain higher accuracy in filling and sealing,render a easy job of cleaning, and enable the production versatile in terms of various type of k cup related products.

3.1 Servo motors are applied to enhance the accuracy of the filling and sealing process by the rotary k cup filling machine center.

The filling is carried out vertically driven by the servo motor.

Besides, automation of providing the granules greatly improves the precision of filling.

Furthermore, the efficiency of the sealing process is increased as the motor drive system ensures faster and steady sealing.

0-40 Celsius temperature can be set based on the requirement and under real conditions.

Lastly, thermal insulation products from Japan are applied to the rotary k cup filling machine to protect its parts as the processing produces a lot of heat, bringing negative effects on the processing and also causing certain issues such as damaging the parts of the machine.

3.2 The rotary k cup machine is equipped with a nitrogen flushing system to ensure a better shelf life of the products.

The freshness of the granules or liquid inside the k cups is kept longer when filled with nitrogen to make sure a great taste and high quality.

3.3 Moreover, smart sensors are adapted by rotary k cup filling machines to make the machine more intelligent, easier, and safer for operation.

If the sensor realizes that there are no lids on the rotary table, the filling and sealing process will be automatically stopped to prevent the machine from getting coffee granules scattered everywhere, which enables a simpler approach to cleaning.

3.4 Additionally, the rotary k cup machine could calculate the quantity of the k cups filled and sealed which is time-saving for the workers.

And surely, one could set English as the system language.

The machine can run for 24 hours for any business to produce a greater amount of products.

When the issue occurs, it will notify so the engineer knows where needs to be maintained.

4. AFPAK Highlighted Rotary K cup Filling Machines

AFPAK has a wide range of k cup filling sealing packaging and cartoning machines lines, of which the disc type machines are our best sellers.

After collecting years of customers trial feedback combined with the continuous upgrading of technology, we now have machines that are easy to use, superior in performance, and reliable in quality.

And now we recommend:

4.1 Super hot explosive model- RN1S Rotary K cup Filling Machine

This RN1S rotary k cup filling machine we can sell up to 20 units a month all over the world.

With its elegant design, complete functionality, and excellent performance, it will be your best production helper if you are a startup or a medium-sized company.

4.2 RN120 Rotary K cup Filling Machine

RN120 rotary K cup filling machine is an equipment that is more efficient and doubles production output.

It has the same performance and features as the RN1S but can produce up to 120 cups per minute.

Ideal for medium to large companies that need more precision and better performance in their coffee business

Conclusion

All in all, the purpose of launching the rotary k cup filling machine is for small to medium size business to grow their business and gain more customers and sales in a more efficient way.

The functions of the rotary k cup filling machine will be constantly enhanced and improved by the team of AFPAK to meet the ever-changing demands of customers.

Nespresso capsules are becoming increasingly popular today because of their simplicity, ease of use, and time-saving benefits.

Whether you are new to Nespresso Capsule Packaging Machines or are considering adding Nespresso Capsule Packaging Machines to your product lineup, you may be interested in how these machines work.

Today, we'll take a step-by-step look at the process of turning an empty Nespresso capsule into a shelf-ready finished product...

Introduction to Nespresso Capsule Packaging Machines

Nespresso filling and sealing machines can be designed in either linear or rotary layouts. In today's article, we will take a closer look at the rotary layout. This design saves floor space in the factory, is fully integrated, and built with ergonomics and operation in mind, making it more popular than linear models

In short, the rotating Nespresso Capsule Packaging Machines grip or separate empty nespresso capsules, fill them with coffee, grip and place the pre-cut foil or cut the roll film, and then seal them at speeds of 50-400 capsules per minute. The process involves separating the capsules in a non-stop rotation to different capsule bins in a circular layout. Each bin is then filled and sealed by a different station. There are usually 6 to 10 stations, with 8 being the most popular configuration. nespresso Capsule Packaging Machines can also be designed with single, double, or four lanes. Here's how the nespresso packaging process works

1. Nespresso capsule Loading

Capsule storage in front of Packaging Machines. The capsules are placed vertically and automatically dropped by the separator to the machine.

2. Coffee feeder

When the sensor detects that the coffee in the silo needs to be replenished, the vacuum feeder will automatically run and connect it to the raw material container, and a constant flow of coffee will be replenished to the filling silo, which can hold up to 5 kg of coffee for space consideration, and keep the coffee liquid by constant stirring for the next filling.

3. Tamping and cleaning

The coffee spills easily in the capsule after filling, so pressing and cleaning up afterward is equally important. Before sealing after filling at the Nespresso Capsule Packaging Machines, this station is integrated into the filling port and does not take up separate space, but works pretty well.

4. No capsule no fill and no lids no seal

If the capsules run out and are not filled, the machine stops filling and alerts the operator with an alarm, and by the same principle, the machine detects if the sealing film is placed or cut.

There are two sensors near the bottom and top of the conveyor shaft to detect the presence of capsules and sealing film. If they are not detected, the filling and sealing station will not start.

5. Coffee Filling

Options at the filling station include:

• Gas flush. This improved atmosphere process replaces the oxygen in the capsule by using a leaky gas, usually nitrogen. This is continuously inflated without interruption after sealing prior to filling to ensure maximum accuracy.
• Dust collection. For dusty or dry coffee products, place a dust hood below the filling station to collect particles.

6. Flavor Nespresso and Other Options

Sometimes customers need an aroma system to add flavor to the nespresso. This station put the liquid flavor into the nespresso after filling.

7. Attractive and Strong Sealing

Can coffee stay fresh for a long time? Is the finished product beautiful and eye-catching? Is the quality of your product acceptable to your customers? To meet these requirements, a strong and attractive seal is essential.

Different materials, different sealing time, and pressure, that they need different sealing temperature, if it is plastic and aluminum foil, the sealing time within half a second, then we recommend that the temperature is set to 220-240 degrees Celsius.
Also, pay attention to the sealing film sealing layer and the cup material is compatible, not compatible material, it is impossible to seal.
Usually, heat sealing is sufficient for normal needs, but you can also use ultrasonic sealing.

8. Optional functions

These are the necessary functions and features of an excellent device, when allowing you to also choose other features include:

• Inline weigher. For options that require precise control of product variables, an electronic weighing device is added underneath the machine after sealing, and upon detection of a nespresso that does not meet weight standards, the product is automatically rejected to the scrap aisle to ensure that all finished products meet shelf standards.
• Capsule sorter For plastic or biodegradable Nespresso, the capsule structure is not suitable for vertical placement and requires manual placement or optional vibratory separation placement equipment to handle these capsules.
• Output: with conveyor or to connect with nespresso cartoning machine or bag packaging machines

Conclude

Producing a high-quality Nespresso compatible capsule is easy, all you need to do is find the right equipment, and prepare the coffee and the packaging materials.

But finding a good coffee capsule packaging machine is not easy, you need to understand and verify many factors, such as how filling efficiency, filling accuracy can be guaranteed, whether the seal is firm, whether the nitrogen content is high, whether the operating efficiency of the whole machine is good, whether the use and maintenance of the machine are complicated and difficult to understand, etc.

AFPAK has developed the most suitable nespresso production equipment based on more than 10 years of experience in nespresso capsule packaging machines equipment, based on continuous feedback from customers and continuous technical refinement and upgrading, and now thousands of coffee companies around the world are using our equipment to produce high specification nespresso coffee capsules, we have various sizes of equipment to meet the needs of different customers, the machine function is perfect, high production efficiency, good quality of the finished product, the equipment is easy to use and maintain, you can start producing your own coffee capsules without the help of our technicians!

About AFPAK

AFPAK researches designs and manufactures Nespresso Capsule Packaging Machines. For over 12 years, AFPAK has expanded to over three factories that deal in coffee capsule filling packing machines, and empty capsules, among others.

All machines and equipment are CE and GMP compliant. The latest in its product line is the new era of AFPAK fully automatic coffee capsule packaging machines.

Media Contact:

Contact Person: Jeff Fang (General Manager)

Email: info@anfpak.com

Tel: +86-156-188-66167

Website: https://www.afpakmachine.com